IP Library Granted Patent US 9,714,512
Granted Patent B2
US 9,714,512 · App. 15/057,724 · Granted Jul 25, 2017

Highly reflective roofing system

Inventors: Eric L. Sexauer (Camarillo, CA); Matthew W. Kolb (Camarillo, CA)
Assignee: U.S. SILICA COMPANY
E04D11/02E04D5/12E04D7/005E04D13/1668Y02B80/34Y10T428/2443Y10T428/24388Y10T428/249982Y10T428/249985Y10T428/25Y10T428/252
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Quick Facts
Patent No.
US 9,714,512
App. No.
15/057,724
Granted
Jul 25, 2017
Kind
B2
Abstract

A cool roofing system includes highly reflective calcined kaolin particles having a solar reflectance of 80% to 92%. When applied to a roofing substrate, the highly reflective kaolin particles produce a roofing system having a solar reflectance greater than or equal to 70%.

Claims (7)

1. A cool roofing system comprising:

at least one asphalt layer and at least one granular layer directly adhered to a top surface of the asphalt layer, wherein the granular layer comprises a plurality of highly reflective, calcined, bright white crushed kaolin particles having a solar reflectance ranging from about 80% to about 92% prior to any added surface treatment, wherein the surface treated, highly reflective, calcined, bright white crushed kaolin particles comprise crushed kaolin chamotte particles;

wherein the surface treated, highly reflective, calcined, bright white crushed kaolin particles have a surface treatment consisting of a clear coating,

wherein, when the surface treated, highly reflective calcined, bright white crushed kaolin particles are applied to the asphalt layer used for roofing materials, the surface treated, highly reflective calcined, bright white crushed kaolin particles have a resultant reflectance between about 70-82% and cover the top surface of the asphalt layer in the cool roofing system to provide a minimum solar reflectance of 70% or more; and

wherein the clear coating is selected from the group consisting of silanes, siloxanes, polysiloxanes, organo-siloxanes, silicates, organic silicates, silicone resins, acrylics, urethanes, polyurethanes, glycol ethers and mixtures thereof.

2. The cool roofing system according to claim 1 , wherein the clear coating comprises a solventless emulsion comprising silanes and siloxanes.

3. The cool roofing system according to claim 1 , wherein the clear coating improves adherence to the surface treated, highly reflective, calcined, bright white crushed kaolin particles.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Aug 1, 2024
From: BNP PARIBAS, AS COLLATERAL AGENT
To: U.S. SILICA COMPANY
Reel/Frame 068155/0034 →
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jul 31, 2024
From: U.S. SILICA COMPANY
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 068307/0349 →
SECURITY INTEREST Recorded Sep 19, 2017
From: U.S. SILICA COMPANY
To: BNP PARIBAS
Reel/Frame 043619/0793 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2017
From: NATIONAL COATINGS CORPORATION
To: U.S. SILICA COMPANY
Reel/Frame 042601/0431 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2016
From: SEXAUER, ERIC L.; KOLB, MATTHEW W.
To: NATIONAL COATINGS CORPORATION
Reel/Frame 037888/0663 →
Continuity (4)
Continuation 14506570 · Oct 3, 2014
Continuation 12857948 · Aug 17, 2010
Provisional Application 61248285 · Oct 2, 2009
Related Publication 20160273223A1 · Sep 22, 2016