IP Library Granted Patent US 10,072,217
Granted Patent B2
US 10,072,217 · App. 15/058,786 · Granted Sep 11, 2018

Reverse emulsion breaker polymers

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Quick Facts
Patent No.
US 10,072,217
App. No.
15/058,786
Granted
Sep 11, 2018
Kind
B2
Abstract

The present invention generally relates to methods for resolving water and oil emulsions in the produced fluid of an oil production system comprising adding a reverse emulsion breaker to the produced fluid of the crude oil production system in an amount effective for resolving an oil-in-water emulsion. In particular, these methods for resolving an oil-in-water emulsion can be used in separation processes where the oil and solids in the produced fluid are separated from the produced water in the produced fluid.

Claims (29)

1. A method of breaking a reverse emulsion in produced fluid of an oil production system comprising adding a reverse emulsion breaker to the produced fluid of the oil production system in an amount effective for breaking the reverse emulsion,

wherein the reverse emulsion breaker is a polyquaternary ammonium salt;

the polyquaternary ammonium salt being the reaction product of contacting a poly(triethanolamine) with an alkylating agent,

the alkylating agent being a C 1 -C 12 haloalkanol, a halo-substituted ammonium salt, an aryl halide, an alkaryl halide, an alkylene oxide under acidic conditions, or a combination thereof.

2. A method of breaking a reverse emulsion in produced fluid of an oil production system comprising adding a reverse emulsion breaker to the produced fluid of the oil production system in an amount effective for breaking the reverse emulsion,

wherein the reverse emulsion breaker is a polyquaternary ammonium salt;

the polyquaternary ammonium salt being the reaction product of contacting a poly(triethanolamine) with an alkylating agent,

wherein the alkylating agent is 2-chloroethanol, 3-chloro-2-hydroxypropyltrimethylammonium chloride, benzyl chloride, or a combination thereof.

3. The method of claim 1 wherein the alkylating agent is the alkylene oxide and the alkylene oxide is ethylene oxide, propylene oxide, butylene oxide, or a combination thereof and an inorganic acid results in acidic conditions.

4. The method of claim 1 wherein the polyquaternary ammonium salt comprises the reaction product of contacting a poly(triethanolamine) with ethylene oxide and an inorganic acid.

5. A method of breaking a reverse emulsion in produced fluid of an oil production system comprising adding a reverse emulsion breaker to the produced fluid of the oil production system in an amount effective for breaking the reverse emulsion,

wherein the reverse emulsion breaker is a polyquaternary ammonium salt;

the polyquaternary ammonium salt being the reaction product of contacting a poly(triethanolamine) with an alkylating agent,

wherein the alkylating agent being a C 1 -C 12 haloalkanol, a halo-substituted ammonium salt, an alkaryl halide, or a combination thereof.

6. The method of claim 5 wherein the polyquaternary ammonium salt comprises the reaction product of contacting a poly(triethanolamine) with 3-chloro-2-hydroxypropyltrimethylammonium chloride.

7. The method of claim 5 wherein the polyquaternary ammonium salt comprises the reaction product of contacting a poly(triethanolamine) with benzyl chloride.

8. The method of claim 1 wherein the reverse emulsion is a water-in-oil-in-water emulsion.

9. The method of claim 1 , wherein the molecular weight of the polyquaternary ammonium salt is from about 200 to about 200,000 Daltons.

10. The method of claim 9 , wherein the molecular weight of the polyquaternary ammonium salt is from about 2,000 to about 20,000 Daltons.

11. The method of claim 1 wherein the reverse emulsion breaker is water-soluble.

12. The method of claim 1 wherein the produced fluid of the oil production system is produced fluid from a steam-assisted gravity drainage production system or a cyclic steam stimulation system.

13. The method of claim 1 wherein the effective amount of the reverse emulsion breaker is from about 2 ppm to about 200 ppm based on the total volume of the produced fluid.

14. The method of claim 13 wherein the effective amount of the reverse emulsion breaker is from about 20 ppm to about 75 ppm based on the total volume of the produced fluid.

15. The method of claim 1 further comprising adding an emulsion breaker to the produced fluid of the oil production system.

16. The method of claim 15 wherein the emulsion breaker comprises an oxyalkylated phenol-formaldehyde resin, a resin ester, an oxyalkylated polyalkylamine, a polyol, a cross-linked polyol with a di- or multi-functional cross-linker, an isocyanate, an acid, or a combination thereof.

17. The method of claim 16 wherein the emulsion breaker comprises a polyol and resin blend.

18. The method of claim 5 wherein the polyquaternary ammonium salt comprises the reaction product of contacting a poly(triethanolamine) with 2-chloroethanol.

19. The method of claim 5 , wherein the molecular weight of the polyquaternary ammonium salt is from about 2,000 to about 20,000 Daltons.

20. The method of claim 5 wherein the produced fluid of the oil production system is produced fluid from a steam-assisted gravity drainage production system or a cyclic steam stimulation system.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: ECOLAB USA INC.
To: CHAMPIONX USA INC.
Reel/Frame 053849/0537 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2016
From: OWSIK, IZABELA A.; LITTLE, VIRGIL T.
To: ECOLAB USA INC.
Reel/Frame 039106/0223 →