IP Library Granted Patent US 10,686,399
Granted Patent B2
US 10,686,399 · App. 15/061,131 · Granted Jun 16, 2020

Apparatus for mounting a power conditioner to a photovoltaic module frame

Inventor: Ryan Linderman (Oakland, CA)
Assignee: Enphase Energy, Inc.
H02S30/10F16B1/00H02S40/32H02S40/34H02S40/345F16B1/02F16B2001/0064H01L2924/171H01L2924/1711H02S20/20H02S40/30H02S40/36H02S40/38
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Quick Facts
Patent No.
US 10,686,399
App. No.
15/061,131
Granted
Jun 16, 2020
Kind
B2
Abstract

An apparatus for mechanically coupling a power conditioner to a photovoltaic (PV) module frame. In one embodiment, the apparatus comprises: a bracket, adapted for mechanically coupling the power conditioner to the PV module frame, comprising at least one inner-flange tab and at least one outer-flange tab for trapping a flange of the PV module frame between them; and at least one self-locking mounting structure for locking the bracket to the PV module frame without requiring any holes in the PV module frame.

Claims (25)

1. An apparatus for mechanically coupling a power conditioner to a photovoltaic (PV) module comprising a PV module frame, comprising:

a bracket, adapted for mechanically coupling the power conditioner to the PV module frame, comprising at least one inner-flange tab and at least one outer-flange tab for trapping a flange of the PV module frame between them; and

at least one self-locking mounting structure for locking the bracket to the PV module frame without requiring any holes in the PV module frame, wherein the at least one inner-flange tab directly contacts an inner surface of the flange of the PV module frame, the at least one outer-flange tab directly contacts an outer surface of the flange of the PV module frame, and wherein the bracket when coupling the power conditioner to the PV module frame is not visible from a plan view.

2. The apparatus of claim 1 , wherein the at least one self-locking mounting structure is a corner-locking member adapted to fit over a corner of the PV module frame to lock the bracket to the PV module frame.

3. The apparatus of claim 1 , wherein the at least one self-locking mounting structure comprises a first side latch for latching to a first side of the PV module frame and to a first receptacle of the bracket, and a second side latch for latching to a second side of the PV module frame and to a second receptacle of the bracket, for locking the bracket to the PV module frame.

4. The apparatus of claim 1 , wherein the at least one self-locking mounting structure employs a spring-action mechanism for self-locking the bracket to the PV module frame.

5. The apparatus of claim 1 , wherein the at least one self-locking mounting structure is electrically conductive and is electrically coupled to the PV module frame for grounding the bracket via the PV module frame.

6. The apparatus of claim 1 , wherein the bracket is thermally conductive for dissipating heat generated by the power conditioner.

7. The apparatus of claim 1 , wherein the at least one inner-flange tab is offset from the at least one outer-flange tab in both a vertical plane and a horizontal plane that is perpendicular to the vertical plane.

8. The apparatus of claim 1 , wherein the bracket comprises at least one spring-clip for snap-fitting the power conditioner to the bracket.

9. The apparatus of claim 1 , wherein the power conditioner is a DC-AC inverter.

10. The apparatus of claim 1 , wherein the power conditioner is a DC-DC converter.

11. A power module assembly, comprising:

a photovoltaic (PV) module having a frame;

a bracket, mechanically coupled to the frame and to a power conditioner, comprising at least one inner-flange tab and at least one outer-flange tab that trap a flange of the frame between them; and

at least one self-locking mounting structure that locks the bracket to the frame without requiring any holes in the frame, wherein the at least one inner-flange tab directly contacts an inner surface of the flange of the frame, the at least one outer-flange tab directly contacts an outer surface of the flange, and wherein the bracket when coupling the power conditioner to the frame is not visible from a plan view.

12. The power module assembly of claim 11 , wherein the at least one self-locking mounting structure is a corner-locking member that fits over a corner of the frame to lock the bracket to the frame.

13. The power module assembly of claim 11 , wherein the at least one self-locking mounting structure comprises a first side latch latched to a first side of the frame and to a first receptacle of the bracket, and a second side latch latched to a second side of the frame and to a second receptacle of the bracket, to lock the bracket to the frame.

14. The power module assembly of claim 11 , wherein the at least one self-locking mounting structure employs a spring-action mechanism to self-lock the bracket to the frame.

15. The power module assembly of claim 11 , wherein the at least one self-locking mounting structure is electrically conductive and is electrically coupled to the frame for grounding the bracket via the frame.

16. The power module assembly of claim 11 , wherein the bracket is thermally conductive for dissipating heat generated by the power conditioner.

17. The power module assembly of claim 11 , wherein the at least one inner-flange tab is offset from the at least one outer-flange tab in both a vertical plane and a horizontal plane that is perpendicular to the vertical plane.

18. The power module assembly of claim 11 , wherein the bracket comprises at least one spring-clip that snap-fits the power conditioner to the bracket.

19. The power module assembly of claim 11 , wherein the power conditioner is a DC-AC inverter.

20. The power module assembly of claim 11 , wherein the power conditioner is a DC-DC converter.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded May 5, 2026
From: OBSIDIAN AGENCY SERVICES, INC.
To: ENPHASE ENERGY, INC.
Reel/Frame 075546/0734 →
RELEASE OF SECURITY INTEREST Recorded Feb 26, 2020
From: FLEXTRONICS INDUSTRIAL, LTD.; FLEXTRONICS AMERICA, LLC
To: ENPHASE ENERGY, INC.
Reel/Frame 052022/0954 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 041936 FRAME: 0109. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Apr 17, 2017
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD; FLEXTRONICS AMERICA, LLC
Reel/Frame 043339/0856 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: OBSIDIAN AGENCY SERVICES, INC.
Reel/Frame 041225/0509 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS AMERICA, LLC
Reel/Frame 041936/0109 →
SECURITY AGREEMENT Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD
Reel/Frame 041958/0820 →
SECURITY INTEREST Recorded Dec 28, 2016
From: ENPHASE ENERGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 041210/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2016
From: LINDERMAN, RYAN
To: ENPHASE ENERGY, INC.
Reel/Frame 037933/0890 →
Continuity (2)
Provisional Application 62129236 · Mar 6, 2015
Related Publication 20160261229A1 · Sep 8, 2016
Cited By (1)
US 12,506,436