Asphalt upgrading without oxidation
View Patent ↗Disclosed are asphalts that are suitable for making shingles and other roofing material, i.e., coating asphalts, from harder paving asphalts, without oxidation of the paving asphalts. This is achieved by using various additives, including polyethylene waxes, low density and high density polyethylene materials, hard paraffin polyethylene, Sasol waxes, that are made using the Fischer-Tropsch process, and thermoplastic polyolefins that reduce brittleness at cold temperatures.
1. A method of modifying a non-coating grade asphalt to produce a coating grade asphalt without oxidation of said non-coating grade asphalt comprising:
heating said non-coating grade asphalt to a melting temperature in a mixing chamber to produce a melted non-coating grade asphalt, said non-coating grade asphalt comprising:
a blend of 35/50 Pen-graded asphalt and 5% to 15% of 0-Pen asphalt;
mixing said melted non-coating grade asphalt with an additive to create a mixture that improves properties of said non-coating grade asphalt to properties of a coating grade asphalt, without oxidizing said non-coating grade asphalt, said additive comprising:
a fine crystalline, long chain, aliphatic polymethylene hydrocarbon wax having a concentration of approximately 3% of said mixture.
2. The method of claim 1 wherein said fine crystalline, long chain, aliphatic polymethylene hydrocarbon wax is made using a Fischer-Tropsch process.
3. A coating grade asphalt suitable for making asphalt roofing shingles comprising:
a non-coating grade asphalt, that has not been oxidized, comprising:
a blend of 35/50 Pen-graded asphalt and 5% to 15% of 0-Pen asphalt;
at least one additive mixed with said non-coating grade asphalt to modify said non-coating grade asphalt, without oxidizing said non-coating grade asphalt, to create a mixture that has properties of a coating grade asphalt, said at least one additive comprising:
a fine crystalline, long chain, aliphatic polymethylene hydrocarbon wax, made using a Fischer-Tropsch process, said fine crystalline, long chain, aliphatic polymethylene hydrocarbon wax having a concentration of approximately 3% of said mixture.