IP Library Granted Patent US 10,288,329
Granted Patent B2
US 10,288,329 · App. 15/071,413 · Granted May 14, 2019

Condensation and falling film evaporation hybrid heat exchanger

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Quick Facts
Patent No.
US 10,288,329
App. No.
15/071,413
Granted
May 14, 2019
Kind
B2
Abstract

A condensation and falling film evaporation hybrid heat exchanger is provided, including a shell, a condenser entrance pipe connected to a compressor discharge port, and an evaporator exit pipe connected to a compressor suction port being disposed respectively on the shell. A baffle plate is disposed at a position inside the shell corresponding to the condenser entrance pipe. A refrigerant distributor is disposed in the shell, a condensing tube bundle being disposed above the refrigerant distributor, and a falling film evaporating tube bundle being disposed below the refrigerant distributor. The condensation and falling film evaporation hybrid heat exchanger according to this invention can be used in concert with low-pressure refrigerant, thus efficiently solving the problem of refrigerant distribution with the falling film evaporator using low-pressure refrigerant.

Claims (53)

1. A condensation and falling film evaporation hybrid heat exchanger for a refrigeration and air-conditioning unit, comprising:

a shell;

a condenser entrance pipe disposed on the shell and configured to connect to a compressor discharge port;

an evaporator exit pipe disposed on the shell and configured to connect to a compressor suction port;

a refrigerant distributor disposed in the shell;

a condensing tube bundle disposed above the refrigerant distributor within a condenser region; and

a falling film evaporating tube bundle disposed below the refrigerant distributor within an evaporator region;

wherein the refrigerant distributor comprises a perforated plate with a plurality of through-holes disposed therein; and

wherein the plurality of through-holes is configured to receive liquid refrigerant from a bottom portion of the condenser region, to direct the liquid refrigerant downwardly toward a top portion of the evaporator region, and to distribute the liquid refrigerant across a top of the falling film evaporating tube bundle as a plurality of liquid refrigerant droplets.

2. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , comprising a baffle plate disposed at a position inside the shell corresponding to the condenser entrance pipe.

3. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , wherein the refrigerant distributor comprises a plurality of hollow tubes disposed on the perforated plate and extending outwardly from the perforated plate toward the condensing tube bundle, the plurality of hollow tubes are arranged along an extension direction of the condensing tube bundle, and the plurality of hollow tubes are equally spaced apart from one another.

4. The condensation and falling film evaporation hybrid heat exchanger of claim 3 , wherein:

the plurality of hollow tubes have at least two different heights; and

hollow tubes of the plurality of hollow tubes with a same height are equally spaced apart from one another.

5. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , wherein a plurality of floaters are disposed in the plurality of through-holes.

6. The condensation and falling film evaporation hybrid heat exchanger of claim 5 , wherein:

at least one through-hole of the plurality of through-holes is configured as a taper hole with a downward conical tip; and

a lower portion of at least one floater of the plurality of floaters is configured as a cone cooperating with the at least one through-hole.

7. The condensation and falling film evaporation hybrid heat exchanger of claim 5 , wherein:

at least one floater of the plurality of floaters comprises a floater rod and a floater body disposed at a top end of the floater rod;

a cavity is disposed inside the floater rod; and

a plurality of groove-shaped through-holes on the floater rod are connected to the cavity.

8. The condensation and falling film evaporation hybrid heat exchanger of claim 6 , wherein top portions of the plurality of floaters are connected by a connector.

9. The condensation and falling film evaporation hybrid heat exchanger of claim 7 , wherein the at least one floater comprises two floaters, and the floater bodies of the two floaters are connected by a connector.

10. The condensation and falling film evaporation hybrid heat exchanger of claim 8 , wherein the plurality of floaters is operatively connected to a controller, and the controller is configured to control rising and falling of the plurality of floaters.

11. The condensation and falling film evaporation hybrid heat exchanger of claim 9 , wherein the two floaters are operatively connected to a controller, and the controller is configured to control rising and falling of the two floaters.

12. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , comprising an additional perforated plate disposed in the shell above the refrigerant distributor and dividing the condensing tube bundle into upper and lower groups.

13. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , wherein a cross-section of the shell perpendicular to an extension direction of the condensing tube bundle is circular or rectangular.

14. The condensation and falling film evaporation hybrid heat exchanger of claim 1 , comprising a bypass pipe disposed at one side of the shell, wherein a first end of the bypass pipe is connected to the shell above the refrigerant distributor, and a second end of the bypass pipe is connected to the shell below the refrigerant distributor.

15. The condensation and falling film evaporation hybrid heat exchanger of claim 14 , wherein a regulating valve is disposed on the bypass pipe.

16. A condensation and falling film evaporation hybrid heat exchanger for a refrigeration and air-conditioning unit, comprising:

a shell;

a condenser entrance pipe disposed on the shell and configured to connect to a compressor discharge port;

an evaporator exit pipe disposed on the shell and configured to connect to a compressor suction port;

a refrigerant distributor disposed in the shell;

a condensing tube bundle disposed above the refrigerant distributor; and

a falling film evaporating tube bundle disposed below the refrigerant distributor;

wherein the refrigerant distributor comprises a perforated plate with a plurality of through-holes disposed therein;

wherein the refrigerant distributor comprises a plurality of hollow tubes disposed on the perforated plate and extending outwardly from the perforated plate toward the condensing tube bundle, the plurality of hollow tubes are arranged along an extension direction of the condensing tube bundle, and the plurality of hollow tubes are equally spaced apart from one another; and

wherein the plurality of hollow tubes have at least two different heights, and hollow tubes of the plurality of hollow tubes with a same height are equally spaced apart from one another.

17. The condensation and falling film evaporation hybrid heat exchanger of claim 16 , comprising a baffle plate disposed at a position inside the shell corresponding to the condenser entrance pipe.

18. A condensation and falling film evaporation hybrid heat exchanger for a refrigeration and air-conditioning unit, comprising:

a shell;

a condenser entrance pipe disposed on the shell and configured to connect to a compressor discharge port;

an evaporator exit pipe disposed on the shell and configured to connect to a compressor suction port;

a refrigerant distributor disposed in the shell;

a condensing tube bundle disposed above the refrigerant distributor; and

a falling film evaporating tube bundle disposed below the refrigerant distributor;

wherein the refrigerant distributor comprises a perforated plate with a plurality of through-holes disposed therein;

wherein a plurality of floaters are disposed in the plurality of through-holes; and

wherein at least one through-hole of the plurality of through-holes is configured as a taper hole with a downward conical tip, and a lower portion of at least one floater of the plurality of floaters is configured as a cone cooperating with the at least one through-hole.

19. The condensation and falling film evaporation hybrid heat exchanger of claim 18 , wherein top portions of the plurality of floaters are connected by a connector.

20. The condensation and falling film evaporation hybrid heat exchanger of claim 19 , wherein the plurality of floaters is operatively connected to a controller, and the controller is configured to control rising and falling of the plurality of floaters.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2025
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 072286/0850 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 4, 2022
From: JOHNSON CONTROLS TECHNOLOGY COMPANY
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 058959/0764 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2016
From: SU, XIUPING; WANG, LI
To: JOHNSON CONTROLS TECHNOLOGY COMPANY; YORK (WUXI) AIR CONDITIONING AND REFRIGERATION CO., LTD.
Reel/Frame 037995/0622 →