IP Library Granted Patent US 9,685,734
Granted Patent B1
US 9,685,734 · App. 15/073,404 · Granted Jun 20, 2017

Automatic power line disconnect apparatus

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Quick Facts
Patent No.
US 9,685,734
App. No.
15/073,404
Granted
Jun 20, 2017
Kind
B1
Abstract

A power line disconnect apparatus includes a housing; an electrical connector that projects from a surface of a connector plate coupled to the housing, the electrical connector configured to receive a plug of a power cable; an ejector pin configured to project through a first aperture in the connector plate and eject the plug from the electrical connector; a microswitch configured to activate and deactivate a power circuit associated with the power cable; and a sensor pin configured to project through a second aperture in the connector plate, the sensor pin having a sensor pin extension, the sensor pin extension configured to control the microswitch.

Claims (34)

1. A power line disconnect apparatus comprising:

a housing;

an electrical connector that projects from a surface of a connector plate coupled to the housing, the electrical connector configured to receive a plug of a power cable;

an ejector pin configured to project through a first aperture in the connector plate and eject the plug from the electrical connector;

a microswitch configured to activate and deactivate a power circuit associated with the power cable;

a sensor pin configured to project through a second aperture in the connector plate, the sensor pin having a sensor pin extension, the sensor pin extension configured to control the microswitch; and

a sensor pin guide configured to constrain movement of the sensor pin, the sensor pin guide having a side opening, the sensor pin extension projecting laterally from the sensor pin through the side opening to contact a microswitch arm of the microswitch.

2. The apparatus of claim 1 , further comprising an ejector arm configured to push the ejector pin outward away from the connector plate when a vehicle coupled to the apparatus is started.

3. The apparatus of claim 2 , wherein the sensor pin is configured to depress inward when the plug is inserted over the electrical connector to the connector plate, and project outward when the plug is pulled away from the connector plate.

4. The apparatus of claim 2 , wherein the ejector arm is pivotally mounted on a support bracket by a pin.

5. The apparatus of claim 2 , wherein the ejector arm is coupled to one or more tension springs that provide a force on the ejector arm in a direction of the electrical connector.

6. The apparatus of claim 1 , wherein the electrical connector is a male connector having one or more male connector contacts that are longer than a maximum projection of the sensor pin.

7. The apparatus of claim 1 , further comprising a fault indicator coupled to a normally closed (NC) contact of the microswitch, the fault indicator configured to indicate when a fault occurs in the power circuit.

8. The apparatus of claim 1 , further comprising a power indicator coupled to a normally open (NO) contact of the microswitch, the power indicator configured to indicate when the apparatus operates normally.

9. The apparatus of claim 2 , wherein the electrical connector is a male connector having one or more male connector contacts that are longer than a maximum projection of the sensor pin.

10. The apparatus of claim 2 , further comprising a fault indicator coupled to a normally closed (NC) contact of the microswitch, the fault indicator configured to indicate when a fault occurs in the power circuit.

11. A vehicle comprising:

an engine;

a power line disconnect apparatus attached to a surface of the vehicle, the power line disconnect apparatus comprising:

a housing;

an electrical connector that projects from a surface of a connector plate coupled to the housing, the electrical connector configured to receive a plug of a power cable;

an ejector pin configured to project through a first aperture in the connector plate and eject the plug from the electrical connector;

a microswitch configured to activate and deactivate a power circuit associated with the power cable and the vehicle;

a sensor pin configured to project through a second aperture in the connector plate, the sensor pin having a sensor pin extension, the sensor pin extension configured to control the microswitch; and

a sensor pin guide configured to constrain movement of the sensor pin, the sensor pin guide having a side opening, the sensor pin extension projecting laterally from the sensor pin through the side opening to contact a microswitch arm of the microswitch.

12. The vehicle of claim 11 , wherein the power line disconnect apparatus further comprises an ejector arm configured to push the ejector pin outward away from the connector plate when the engine is started.

13. The vehicle of claim 12 , wherein the sensor pin is configured to depress inward when the plug is inserted over the electrical connector to the connector plate, and project outward when the plug is pulled away from the connector plate.

14. The vehicle of claim 12 , wherein the ejector arm is pivotally mounted on a support bracket by a pin.

15. The vehicle of claim 12 , wherein the ejector arm is coupled to one or more tension springs that provide a force on the ejector arm in a direction of the electrical connector.

16. The vehicle of claim 11 , wherein the electrical connector is a male connector having one or more male connector contacts that are longer than a maximum projection of the sensor pin.

17. The vehicle of claim 11 , wherein the power line disconnect apparatus further comprises a fault indicator coupled to a normally closed (NC) contact of the microswitch, the fault indicator configured to indicate when a fault occurs in the power circuit.

18. The vehicle of claim 11 , wherein the power line disconnect apparatus further comprises a power indicator coupled to a normally open (NO) contact of the microswitch, the power indicator configured to indicate when the apparatus operates normally.

19. The vehicle of claim 12 , wherein the electrical connector is a male connector having one or more male connector contacts that are longer than a maximum projection of the sensor pin.

20. The vehicle of claim 12 , wherein the power line disconnect apparatus further comprises a fault indicator coupled to a normally closed (NC) contact of the microswitch, the fault indicator configured to indicate when a fault occurs in the power circuit.

Assignments (4)
NOTICE OF ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENTS Recorded Mar 14, 2025
From: THE GOVERNOR AND COMPANY OF THE BANK OF IRELAND (RETIRING AGENT)
To: NXT CAPITAL, LLC (SUCCESSOR AGENT)
Reel/Frame 070520/0931 →
CHANGE OF NAME Recorded Oct 10, 2017
From: KUSSMAUL ELECTRONICS COMPANY, INC.
To: KUSSMAUL ELECTRONICS, LLC
Reel/Frame 043829/0299 →
SECURITY INTEREST Recorded Oct 3, 2016
From: KUSSMAUL ELECTRONICS COMPANY, INC.
To: THE GOVERNOR AND COMPANY OF THE BANK OF IRELAND, AS COLLATERAL AGENT
Reel/Frame 039925/0509 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2016
From: NUGENT, JR., THOMAS H.
To: KUSSMAUL ELECTRONICS CO., INC.
Reel/Frame 038018/0961 →