Subsea clamp tensioning system
The disclosed subsea clamp tensioning system includes predictability of gasket pre-load to input closure and allows a subsea clamp tensioning system to be closed and made-up without the hindrance of frictional loads that will cause a loss of tension in a drive screw. In an embodiment, the subsea clamp tensioning system tensions the drive screw by applying a set torque load into an API class torque bucket which translates into an applied tension at the drive screw. The tension load on the drive screw applies the gasket pre-load required to create a metal-to-metal seal between the two clamp hubs. Once complete and tested, the subsea clamp tensioning system may be removed and mounted onto a connector tool for retrieval to the surface.
1. A subsea clamp tensioning system, comprising:
a. a housing, comprising:
i. an interior void dimensioned to accept a tubular therethrough;
ii. a first end; and
iii. a second end disposed opposite the first end;
b. a collar dimensioned to fit about the housing, the collar comprising a plurality of offset channels;
c. a plurality of tension grips movingly disposed within the interior void, the tension grips defining a tension grip channel, each tension grip defining a portion of the tension grip channel;
d. a set of adjusters corresponding to the plurality of offset channels, each adjuster comprising:
i. an upper portion configured to be larger in a dimension than the offset channel such that the offset channel prohibits travel of the upper portion into the interior void;
ii. a middle portion connected to the upper portion and dimensioned to travel through the offset channel into the interior void;
iii. a lower portion connected to the middle portion, the lower portion engagable with the tension grip; and
iv. a spring disposed about a predetermined length of the middle portion;
e. a subsea hydraulic motor; and
f. a nut runner disposed within a portion of the interior void and dimensioned to accept and engage the tubular, the nut runner operatively in communication with the subsea hydraulic motor, the nut runner dimensioned to accept the tubular therethrough.
2. The subsea clamp tensioning system of claim 1 , further comprising a tension grip stop disposed proximate the second housing end.
3. The subsea clamp tensioning system of claim 2 , wherein the tension grip stop is disposed at least partially within the interior void.
4. The subsea clamp tensioning system of claim 1 , wherein each tension grip further comprises a substantially trapezoidally shaped tension grip.
5. The subsea clamp tensioning system of claim 1 , wherein each of the plurality of offset channels is associated with a tension grip of the plurality of tension grips.
6. The subsea clamp tensioning system of claim 1 , further comprising a tension grip housing disposed at least partially within the interior void, each tension grip pivotally mounted within the tension grip housing at an end of the tension grip closest to the first end of the housing.
7. The subsea clamp tensioning system of claim 6 , wherein:
a. the interior void further comprises a housing wall disposed intermediate the first end and the second end, the housing wall comprising a housing wall port; and
b. the tension grip housing further comprises:
i. a first end dimensioned to partially fit through the housing wall port;
ii. a second end disposed opposite the first end, the second end defining a tension grip housing stop; and
iii. a stop spring disposed between the tension grip stop and the tension grip housing stop.
8. The subsea clamp tensioning system of claim 7 , wherein the nut runner further comprises a gear operatively in communication with the subsea hydraulic motor.
9. The subsea clamp tensioning system of claim 8 , wherein the gear further comprises a bevel gear.
10. The subsea clamp tensioning system of claim 8 , further comprising a seal disposed within the housing interior void and operatively in occlusive communication with the nut runner.
11. The subsea clamp tensioning system of claim 1 , wherein the nut runner further comprises a nut operatively connected to the subsea hydraulic motor.
12. The subsea clamp tensioning system of claim 11 , wherein the nut further comprises a groove dimensioned to cooperatively engage with corresponding threads in the tubular.
13. The subsea clamp tensioning system of claim 11 , wherein the nut is rotationally disposed within the nut runner.