Battery cover
A battery cover is disclosed. The battery cover has a lower battery cover and an upper battery cover. The upper battery cover is matable with the lower battery cover to form a labyrinth and a plurality of battery cover sides. The labyrinth has a plurality of labyrinth cell passageways between a plurality of cell openings and a plurality of mixing areas, and the labyrinth cell passageways extend above an acid level when tipped all directions onto the battery cover sides from an upright orientation.
1. A battery cover, comprising:
a lower battery cover, and
an upper battery cover matable with the lower battery cover to form a labyrinth and a plurality of battery cover sides including a terminal side and an opposite side, the labyrinth defined by a plurality of walls formed by the lower battery cover and the upper battery cover and having
a plurality of labyrinth cell passageways each extending only between one of a plurality of cell openings and one of a plurality of mixing areas positioned on the terminal side,
a plurality of exhaust passageways extending along an entirety of the opposite side of the upper battery cover, and
a channel disposed between the plurality of mixing areas and the plurality of exhaust passageways, the channel connecting the plurality of mixing areas to the plurality of exhaust passageways by extending from a lower end of each of the plurality of mixing areas at the terminal side and splitting into the plurality of exhaust passageways, the plurality of labyrinth cell passageways each extending to a position directly adjacent one of the plurality of exhaust passageways at the opposite side before leading to the one of the plurality of mixing areas at the terminal side, each of the plurality of labyrinth cell passageways is separated only by one of the plurality of walls from one of the plurality of exhaust passageways at the position directly adjacent one of the plurality of exhaust passageways.
2. The battery cover of claim 1 , wherein each of the plurality of labyrinth cell passageways correspond to one of the plurality of cell openings.
3. The battery cover of claim 2 , wherein a labyrinth cell passageway first communicates with another labyrinth cell passageway in one of the plurality of mixing areas.
4. The battery cover of clam 3 , wherein the plurality of cell openings are positioned centrally in the battery cover between the terminal side and the opposite side.
5. The battery cover of claim 4 , further comprising a pair of terminals positioned on the terminal side.
6. The battery cover of claim 1 , wherein the plurality of mixing areas communicate with a plurality of exhaust areas via the channel and the plurality of exhaust passageways.
7. The battery cover of claim 6 , wherein each of the plurality of exhaust areas contains an exterior vent.
8. The battery cover of claim 7 , wherein the exterior vent communicates with an area exterior of the battery cover.
9. The battery cover of claim 1 , wherein the plurality of cell openings, plurality of labyrinth cell passageways, and plurality of mixing areas are disposed in a mirrored structure.
10. The battery cover of claim 1 , wherein the upper battery cover is attached and sealed to the lower battery cover by at least one of heat sealing and gluing.
11. The battery cover of claim 1 , wherein the labyrinth cell passageways extend above an acid level when tipped ninety degrees in all directions onto the battery cover sides from an upright orientation.
12. The battery cover of claim 1 , wherein a plurality of lower labyrinth passageways are a portion of the labyrinth disposed in the lower battery cover.
13. The battery cover of claim 12 , wherein each of the lower labyrinth passageways has a slope with a lower end of the slope positioned at one of the plurality of cell openings.
14. The battery cover of claim 1 , wherein a plurality of upper labyrinth cell passageways are a portion of the plurality of labyrinth cell passageways disposed in the upper battery cover.
15. The battery cover of claim 14 , wherein each of the upper labyrinth cell passageways has an upper labyrinth passageway barrier at which the upper labyrinth cell passageway has a reduced cross-sectional area.
16. The battery cover of claim 1 , wherein each of the plurality of labyrinth cell passageways has at least eight ninety degree turns between one of the plurality of cell openings and one of the plurality of mixing areas.
17. A battery assembly, comprising:
a battery housing having a top, a plurality of sides, and a plurality of cells containing acid; and
a battery cover attached to the top of the battery housing having
a lower battery cover, and
an upper battery cover matable with the lower battery cover to form a labyrinth and a plurality of battery cover sides including a terminal side and an opposite side, the labyrinth defined by a plurality of walls formed by the lower battery cover and the upper battery cover and having
a plurality of labyrinth cell passageways each extending only between one of a plurality of cell openings and one of a plurality of mixing areas positioned on the terminal side,
a plurality of exhaust passageways extending along an entirety of the opposite side of the upper battery cover, and
a channel disposed between the plurality of mixing areas and the plurality of exhaust passageways, the channel connecting the plurality of mixing areas to the plurality of exhaust passageways by extending from a lower end of each of the plurality of mixing areas at the terminal side and splitting into the plurality of exhaust passageways, the plurality of labyrinth cell passageways each extending to a position directly adjacent one of the plurality of exhaust passageways at the opposite side before leading to the one of the plurality of mixing areas at the terminal side, each of the plurality of labyrinth cell passageways is separated only by one of the plurality of walls from one of the plurality of exhaust passageways at the position directly adjacent one of the plurality of exhaust passageways.
18. The battery assembly of claim 17 , wherein the plurality of cells are isolated from one another within the battery housing.
19. The battery assembly of claim 18 , wherein each of the plurality of cell openings corresponds to one of the plurality of cells.
20. The battery assembly of claim 19 , wherein, when the battery housing is tipped onto one of its sides, acid enters the battery cover through the plurality of cell openings.
21. The battery assembly of claim 20 , wherein each of the plurality of labyrinth cell passageways correspond to one of the plurality of cell openings.
22. The battery assembly of claim 21 , wherein a labyrinth cell passageway first communicates with another labyrinth cell passageway in one of the plurality of mixing areas.