IP Library Granted Patent US 10,333,323
Granted Patent B2
US 10,333,323 · App. 15/080,031 · Granted Jun 25, 2019

Systems and methods for battery charger with internal power source

Inventor: Gregory Arends (Mahomet, IL)
Assignee: Horizon Hobby, LLC
H02J7/0045H02J7/0054H02J7/0068
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Quick Facts
Patent No.
US 10,333,323
App. No.
15/080,031
Granted
Jun 25, 2019
Kind
B2
Abstract

A battery charger with an internal power storage device may be used to facilitate fast charging of a battery by using a high C-rate. A battery charger with an internal power storage device may include a control circuit that receives operating mode instructions to operate in a base charging mode or a fast charging mode. In the base charging mode, the battery charger may be configured to concurrently charge a battery and an internal power storage device at a base C-rate using current supplied from an external power source. In the fast charging mode, the battery charger may be configured to charge the battery at a high C-rate, which is substantially higher than the base C-rate, by using the internal power storage device. The battery charger may include an optical reader used to identify battery-specific characteristics and enable the fast charging mode.

Claims (33)

1. A battery charger, comprising:

control circuitry configured to electrically connect to (i) a power supply, (ii) an internal power source, and (iii) a battery,

a safety component coupled to the control circuitry and configured to provide battery-specific charging data to the control circuitry;

wherein the control circuitry is configured to operate the battery charger in at least two modes: (i) a base charging mode and (ii) a fast charging mode;

wherein in the base charging mode, the battery charger is configured to concurrently charge (i) the battery at a base C-rate by using current from the power supply and (ii) the internal power source at the base C-rate by using current from the power supply; and

wherein in the fast charging mode, the battery charger is configured to charge the battery using the internal power source at a high C-rate, and wherein the high C-rate is higher than the base C-rate;

wherein the control circuitry is configured to enable the fast charging mode in response to receiving battery-specific data from the safety component indicating the battery is capable of handling charging at the high C-rate.

2. The battery charger of claim 1 , further comprising a battery charging circuit, wherein the battery charging circuit is electrically connected between the control circuitry and the battery; and wherein the battery charging circuit is configured to limit a battery charging characteristic.

3. The battery charger of claim 2 , further comprising an internal power source charging circuit, wherein the internal power source charging circuit is electrically connected between the power supply and the internal power source; and wherein the internal power source charging circuit is configured to limit an internal power source charging characteristic.

4. The battery charger of claim 3 , wherein battery-specific data includes battery characteristics data and the control circuitry is further configured to limit, based at least in part on the battery-specific charging data, a battery charging characteristic.

5. The battery charger of claim 4 , wherein the battery characteristics data includes C-rate and at least one of (i) battery capacity, (ii) battery voltage, (iii) temperature, (iv) battery chemistry, and (v) cell configuration.

6. The battery charger of claim 3 , wherein the internal power source charging characteristic comprises one or more of (i) over-current, (ii) over-voltage, (iii) under-voltage, (iv), over-temperature, (v) over-pressure, and (vi) ground fault.

7. The battery charger of claim 2 , wherein the battery charging characteristic comprises one or more of (i) over-current, (ii) over-voltage, (iii) under-voltage, (iv), over-temperature, (v) over-pressure, and (vi) ground fault.

8. The battery charger of claim 1 , wherein the safety component is an optical sensing device; and wherein the battery charger further comprises image processing circuitry connected to the control circuitry; and

wherein the control circuitry is further configured to:

receive an image from the optical sensing device; and

detect battery-specific data from the image with the image processing circuitry.

9. The battery charger of claim 8 , wherein the optical sensing device is (i) a laser scanner, (ii) a CCD array, (iii) a digital camera, (iv) a QR code scanner, or (v) a barcode scanner.

10. The battery charger of claim 8 , wherein the battery-specific data is encrypted.

11. A battery charger, comprising:

a power supply connector configured to connect the battery charger to an external power supply;

a connector configured to connect the battery charger to a battery;

an internal power source;

a set of one or more switches configured to switch the battery charger between a plurality of operating modes comprising: (i) a base C-rate charging mode where the battery charger supplies power, from the external power supply at a base C-rate, to the battery and the internal power source and (ii) a high C-rate charging mode where the battery charger supplies power at a high C-rate from the internal power source to the battery, wherein the high C-rate is higher than the base C-rate; and

control circuitry configured to switch the battery charger to the high C-rate charging mode only after receiving an indication that a battery connected to the connector is capable of receiving power at the high C-rate.

12. The battery charger of claim 11 , further comprising image processing circuitry connected to the control circuitry, wherein the control circuitry is further configured to:

receive the indication from an image sensed by an optical sensing device; and

detect battery-specific data from the image with the image processing circuitry.

13. The battery charger of claim 12 , wherein the optical sensing device is (i) a laser scanner, (ii) a CCD array, (iii) a digital camera, (iv) a QR code scanner, or (v) a barcode scanner.

14. The battery charger of claim 12 , wherein the battery-specific data is encrypted.

15. The battery charger of claim 14 , wherein the control circuitry is configured to limit a battery charging characteristic and is configured to limit an internal power source charging characteristic.

16. The battery charger of claim 11 , wherein the base C-rate is less than or equal to 3 C and the high C-rate is greater than or equal to 5 C.

17. The battery charger of claim 11 , wherein the internal power source is a battery, a capacitor, a super-capacitor, or a graphene energy storage device.

Assignments (2)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 3, 2017
From: HORIZON HOBBY, LLC; HORIZON PRECISION SYSTEMS LLC; HHI GROUP, LLC
To: THE PRIVATEBANK AND TRUST COMPANY
Reel/Frame 044361/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2016
From: ARENDS, GREGORY
To: HORIZON HOBBY, LLC
Reel/Frame 039263/0477 →
Continuity (3)
Provisional Application 62137805 · Mar 24, 2015
Provisional Application 62163148 · May 18, 2015
Related Publication 20160285289A1 · Sep 29, 2016
Cited By (1)
US 12,654,578