IP Library Granted Patent US 10,050,581
Granted Patent B2
US 10,050,581 · App. 15/082,318 · Granted Aug 14, 2018

Frame profile moulding for solar cell laminate, framed solar module and fastening system for solar modules

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Quick Facts
Patent No.
US 10,050,581
App. No.
15/082,318
Granted
Aug 14, 2018
Kind
B2
Abstract

A frame profile ( 1 ) for a solar cell laminate ( 10 ) includes a laminate clamping section ( 2 ), which comprises two parallel clamping feet ( 2 a, 2 b ) configured plane and mutually spaced apart for clamped mounting of the solar cell laminate ( 10 ); and a profile section ( 3 ) adjoining the laminate clamping section ( 2 ), which includes a portion formed—by sides ( 3 a, 3 b )—for the solar cell laminate ( 10 ). Therefore, the sides ( 3 a, 3 b ) are formed such that the portion includes an undercut at least partially. A solar module ( 100 ) with at least one such frame profile ( 1 ) has a panel-shaped solar cell laminate ( 10 ), which is inserted between the clamping feet ( 2 a, 2 b ) of the laminate clamping section ( 2 ) right up to the portion and is connected to the frame profile ( 1 ) of an at least partially framed solar module ( 100 ).

Claims (36)

1. A solar module comprising:

a flange;

a solar cell laminate; and

a frame profile,

wherein the frame profile includes:

a laminate clamping section, which comprises two parallel clamping feet configured plane and mutually spaced apart for holding the solar cell laminate; and

a profile section adjoining the laminate clamping section, which includes a portion formed by sides for receiving the solar cell laminate and has a connecting base on the frame profile, at least partially, wherein at least one of the sides is formed such that the portion has an undercut at least partially, and the profile section comprises a trapezoidal cross-section at least partially, the trapezoidal cross-section being configured for the clamping feet to hold the solar cell laminate in a form-fit fashion,

the flange is moulded on the connecting base at least partially and is substantially perpendicular to the connecting base, and the flange is located between the two clamping feet in a cross sectional view,

the flange comprises a plurality of through holes arranged along a direction of extension of the frame profile that is perpendicular to a direction in which the solar cell laminate is inserted into the frame profile and perpendicular to a direction in which the clamping feet oppose each other, and

the flange and the portion sandwich the connecting base therebetween.

2. The solar module according to claim 1 , wherein projections are configured on the connecting base.

3. The solar module according to claim 1 , wherein the profile section is overall configured as a truncated hollow cylinder on an opening side.

4. A plural-sided framed solar module comprising:

the solar module according to claim 1 , wherein the solar cell laminate is a panel-shaped solar cell laminate and the frame profile is a first frame profile; and

a second frame profile;

wherein the solar cell laminate is inserted between the clamping feet of the laminate clamping section right up to the portion of the first frame profile and is connected to the second frame profile.

5. A fastening system for solar modules comprising:

a solar module according to claim 1 ; and

a support rail, which comprises at least one mounting rail, which is in form-fit engagement with the frame profile of the solar module.

6. The fastening system according to claim 5 , wherein the support rail comprises at least two mounting rails with hollow profiles, which include openings, which guide in opposite directions of the support rail.

7. The fastening system according to claim 6 , wherein the support rail further comprises a spacer section, which is disposed between the at least two mounting rails.

8. The fastening system according to claim 7 , furthermore having screw or bolt connection, which extends through the spacer section.

9. The fastening system according to claim 8 , wherein the flange is molded on the connecting base of the frame profile, substantially perpendicular to the connecting base, the frame profile protrudes into the spacer section, and the screw or bolt connection extends through one of the through holes in the flange.

10. A solar module with a solar cell laminate and a first and a second frame profile each located at opposite edges of the solar cell laminate, the frame profiles each comprising:

a laminate clamping section, which comprises two parallel clamping feet configured plane and mutually spaced apart for holding the solar cell laminate;

a profile section adjoining the laminate clamping section, which includes a portion formed by sides for receiving the solar cell laminate and has a connecting base on the frame profile, at least partially, and

a flange, which is moulded on the connecting base at least partially and is substantially perpendicular to the connecting base, wherein the flange is located between the two clamping feet in a cross sectional view,

wherein the flange comprises a plurality of through holes arranged along a direction of extension of one frame profile that is perpendicular to a direction in which the corresponding solar cell laminate is inserted into the frame profile and perpendicular to a direction in which the clamping feet oppose each other.

11. The solar module according to claim 10 ,

wherein the flange is off a center of a distance between the two clamping feet in the cross sectional view.

12. The solar module according to claim 10 ,

wherein at least one of the sides for receiving the solar cell laminate is formed such that the portion has an undercut at least partially.

13. The solar module according to claim 10 ,

wherein projections are configured on the connecting base.

14. The solar module according to claim 10 ,

wherein the profile is overall configured as a truncated hollow cylinder on an opening side.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Dec 5, 2023
From: SOLARWORLD INDUSTRIES GMBH
To: MEYER BURGER (GERMANY) GMBH
Reel/Frame 065758/0274 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2018
From: SOLARWORLD AG
To: SOLARWORLD INDUSTRIES GMBH
Reel/Frame 044817/0434 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2016
From: ASBECK, FRANK; HUND, MARKUS
To: SOLARWORLD AG
Reel/Frame 038112/0644 →