IP Library Granted Patent US 9,738,466
Granted Patent B2
US 9,738,466 · App. 15/084,114 · Granted Aug 22, 2017

Automated bed-loaded container unloader and method

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Quick Facts
Patent No.
US 9,738,466
App. No.
15/084,114
Granted
Aug 22, 2017
Kind
B2
Abstract

An automated unloading apparatus, system and method for use with a container having a plurality of items located on a base belt. The apparatus includes a ramp, a conveyor, and a spooling roller. The configured to pass under the base belt. The conveyor is conveyor configured to remove a first item from the plurality of items. The spooling roller is configured to wind the base belt around itself and by doing so, move the automated unloading apparatus into the interior of the container.

Claims (35)

1. An automated unloading apparatus for use with a container having a plurality of items located on a base belt, the automated unloading apparatus comprising:

a ramp configured to pass under the base belt;

a conveyor configured to remove a first item from the plurality of items;

a spooling roller configured to wind the base belt around itself and by doing so, move the automated unloading apparatus into the interior of the container.

2. The automated unloading apparatus of claim 1 , wherein the spooling roller acts as a tensioning mechanism for the base belt and move the ramp under the first item.

3. The automated unloading apparatus of claim 1 , further comprising a plurality of guide wheels configured to controllably extend from each side of the conveyor to respective sides of the container.

4. The automated unloading apparatus of claim 1 , wherein the ramp is further configured to controllably expand to substantially an entire width of the container.

5. The automated unloading apparatus of claim 1 , wherein the automated unloading apparatus is substantially stationary during an unloading process and moves into the interior of the container by relative motion of the container.

6. The automated unloading apparatus of claim 1 , wherein the ramp is further configured to pass at least partially under a plurality of side belts.

7. The automated unloading apparatus of claim 1 , further comprising a plurality of guide wheels configured to controllably extend from each side of the conveyor to act as a positioning mechanism for the automated unloading apparatus.

8. The automated unloading apparatus of claim 1 , further comprising a retraction roller system configured to retract the automated unloading apparatus from the container.

9. An automated unloading system for use with a container having a plurality of items located on a base belt, the automated unloading system comprising:

an operator console;

a controller communicatively coupled to the operator console; and

an automated unloading apparatus communicatively coupled to the controller, the automated trailer unloader including:

a ramp configured to pass under the base belt;

a conveyor configured to remove a first item from the plurality of items;

a spooling roller configured to wind the base belt around itself and by doing so, move the automated unloading apparatus into the interior of the container,

wherein the controller is configured to control operation of the automated unloading apparatus in response to an operator action at the operator console.

10. The automated unloading system of claim 9 , wherein the spooling roller acts as a tensioning mechanism for the base belt and move the ramp under the first item.

11. The automated unloading system of claim 9 , further comprising a plurality of guide wheels configured to extend from each side of the conveyor to respective sides of the container under control of the controller.

12. The automated unloading system of claim 9 , wherein the ramp is further configured to expand to substantially an entire width of the container under control of the controller.

13. The automated unloading system of claim 9 , wherein the automated unloading apparatus is substantially stationary during an unloading process and moves into the interior of the container by relative motion of the container.

14. The automated unloading system of claim 9 , wherein the ramp is further configured to pass at least partially under a plurality of side belts.

15. The automated unloading system of claim 9 , further comprising a plurality of guide wheels configured to extend from each side of the conveyor to act as a positioning mechanism for the automated unloading apparatus under control of the controller.

16. The automated unloading system of claim 9 , further comprising a retraction roller system configured to retract the automated unloading apparatus from the container.

17. A method of unloading items from a container having a plurality of items located on a base belt, the method comprising:

moving a ramp of an automated unloading apparatus under the base belt and a first item of the plurality of items;

removing the first item from the plurality of items using a conveyor of the automated unloading apparatus; and

moving the automated unloading apparatus into the container by winding the base belt around a spooling roller.

18. The method of claim 17 , wherein the spooling roller acts as a tensioning mechanism for the base belt and move the ramp under the first item.

19. The method of claim 17 , further comprising extending a plurality of guide from each side of the conveyor to respective sides of the container.

20. The method of claim 17 , further comprising expanding at least one end of the ramp to substantially an entire width of the container.

21. The method of claim 17 , wherein the automated unloading apparatus is substantially stationary and moves into the interior of the container by relative motion of the container.

22. The method of claim 16 , wherein the ramp is also moved at least partially under a plurality of side belts.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2022
From: SIEMENS LOGISTICS LLC
To: KÖRBER SUPPLY CHAIN LLC
Reel/Frame 061270/0126 →
CHANGE OF NAME Recorded Jan 14, 2020
From: SIEMENS POSTAL, PARCEL & AIRPORT LOGISTICS LLC
To: SIEMENS LOGISTICS LLC
Reel/Frame 051588/0282 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 20, 2019
From: SIEMENS INDUSTRY, INC.
To: SIEMENS POSTAL, PARCEL & AIRPORT LOGISTICS LLC
Reel/Frame 050439/0844 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2016
From: PIPPIN, JAMES M.
To: SIEMENS INDUSTRY, INC.
Reel/Frame 038322/0385 →