Dual gap current sensor for multi phase conduction system
View Patent ↗A three-phase current sensor for measuring currents running in three conductors of a three-phase conductor system includes at least a first magnetic measuring device. The magnetic measuring device includes a magnetic circuit provided with at least two gaps and a magnetic field sensor arranged in each gap of the magnetic circuit. The magnetic field sensors are positioned on both sides of a cavity sized to receive one of the three conductors. The gaps and thus the magnetic field sensors are positioned such that stray magnetic flux from an adjacent conductor has substantially equal amplitude passing through each of the sensors.
1. A power supply system comprising:
at least two output conductors, the output conductors defining parallel longitudinal axes which in turn define a plane;
a first current sensor positioned around a first conductor of the at least two conductors and comprising:
a central aperture through which the first conductor extends,
a first magnetic field detector, and
a second magnetic field detector,
wherein the first and second magnetic field detectors are positioned on opposite sides of the plane defined by the longitudinal axes of the at least two output conductors;
a second current sensor positioned around a second conductor of the at least two conductors and comprising:
a second central aperture through which the second conductor extends,
a third magnetic field detector, and
a fourth magnetic field detector,
wherein the third and fourth magnetic field detectors are positioned on opposite sides of the plane defined by the longitudinal axes of the at least two output conductors;
a fault detector configured to:
receive a first signal generated by the first magnetic field detector and a second signal generated by the second magnetic field detector,
compare the first signal received from the first magnetic field detector to the second signal generated by the second magnetic field detector,
based on a result of comparing the first and second signals, determine whether the first and second signals indicate that magnetic flux from the second conductor of the at least two conductors has equal amplitude passing through each of the first and second magnetic field detectors,
receive a third signal generated by the third magnetic field detector and a fourth signal generated by the fourth magnetic field detector,
compare the third signal received from the third magnetic field detector to the fourth signal received from the fourth magnetic field detector, and
based on a result of comparing the third and fourth portions of the data, to determine whether the third and fourth portions of the data indicate that magnetic flux from the first conductor has equal amplitude passing through each of the first and second magnetic field detectors.
2. The power supply system of claim 1 , comprising three output conductors.
3. The power supply system of claim 1 , wherein, in response to determining that the first signal generated by the first magnetic field detector is not equal to the second signal generated by the second magnetic field detector, the fault detector is configured to output a fault indication.
4. The power supply system of claim 1 , wherein the first and second magnetic field detectors comprise Hall Effect sensors.
5. The power supply system of claim 1 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 60 degrees.
6. The power supply system of claim 5 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 80 degrees.
7. The power supply system of claim 6 , wherein a line joining the center of the first magnetic field detector and the second magnetic field detector forms a smallest angle of at least 85 degrees.
8. The power supply system of claim 1 , comprising a magnetic shield positioned to steer stay magnetic fields away from the first and second magnetic detectors.
9. A current sensing system for measuring currents flowing in a three-phase conduction system, the current sensing system comprising:
a first magnetic circuit comprising a first circuit portion and a second circuit portion positioned around a first conductor, the first circuit portion and the second circuit portion separated by a first gap and a second gap on opposing sides of the first conductor in a direction perpendicular to a longitudinal axis of the first conductor;
a first pair of magnetic field detectors, one of the first pair of magnetic field detectors disposed in the first gap and the other of the first pair of magnetic field detectors disposed in the second gap;
a second magnetic circuit comprising a third circuit portion and a fourth circuit portion positioned around a second conductor, the third circuit portion and the fourth circuit portion separated by a third gap and a fourth gap on opposing sides of the second conductor in a direction perpendicular to a longitudinal axis of the second conductor, the first and second conductors positioned on either side of a third conductor;
a second pair of magnetic field detectors, one of the second pair of magnetic field detectors disposed in the third gap and the other of the second pair of magnetic field detectors disposed in the fourth gap;
wherein no magnetic field detector is positioned directly between the first conductor and the second conductor; and
a fault detection circuit in data communication with the first and second pairs of magnetic field detectors and configured to:
determine, based on comparing first and second signals received from the first pair of magnetic field detectors, whether magnetic flux from the third conductor has equal amplitude in each magnetic field detector in the first pair of magnetic field detectors, and
determine, based on comparing third and fourth signals received from the second pair of magnetic field detectors, whether magnetic flux from the third conductor has equal amplitude in each magnetic field detector in the second pair of magnetic field detectors.
10. The current sensing system of claim 9 , further comprising a circuit board electronically coupled to the first and second pairs of magnetic field detectors, the circuit board comprising the fault detection circuit.
11. The current sensing system of claim 9 , further comprising a current controller in electronic communication with the first and second pairs of magnetic field detectors, the current controller comprising the fault detection circuit.
12. A current sensing system for measuring currents flowing in a three-phase conduction system, the current sensing system comprising:
a first magnetic circuit comprising a first circuit portion and a second circuit portion positioned around a first conductor, the first conductor located within proximity to a second conductor such that magnetic flux of the second conductor flows through the first magnetic circuit;
a first gap and a second gap separating the first circuit portion and the second circuit portion, the first gap and the second gap positioned on opposing sides of the first conductor;
a first pair of magnetic field detectors, one of the first pair of magnetic field detectors disposed in the first gap and the other of the first pair of magnetic field detectors disposed in the second gap, the first gap and the second gap oriented relative to the second conductor such that the same amplitude of the magnetic flux of the second conductor flows through each magnetic field detector of the first pair of magnetic field detectors;
a second magnetic circuit comprising a third circuit portion and a fourth circuit portion positioned around the second conductor such that magnetic flux of the first conductor flows through the second magnetic circuit;
a third gap and a fourth gap separating the third circuit portion and the fourth circuit portion, the third gap and the fourth gap positioned on opposing sides of the second conductor;
a second pair of magnetic field detectors, one of the second pair of magnetic field detectors disposed in the third gap and the other of the second pair of magnetic field detectors disposed in the fourth gap, the third gap and the fourth gap oriented relative to the first conductor such that the same amplitude of the magnetic flux of the first conductor flows through each magnetic field detector of the second pair of magnetic field detectors; and
a fault detection circuit in data communication with the pair of magnetic field detectors and configured to:
determine, based on comparing signals received from the pair of magnetic field detector, whether the magnetic flux of the second conductor has equal amplitude in each magnetic field detector in the pair of magnetic field detectors, and
determine, based on comparing signals received from the second pair of magnetic field detectors, whether the magnetic flux of the first conductor has equal amplitude in each magnetic field detector of the second pair of magnetic field detectors.
13. The current sensing system of claim 12 , wherein the fault detection circuit is configured to compare a first signal received from the one of the first pair of magnetic field detectors to a second signal received from the other of the first pair of magnetic field detectors.
14. The current sensing system of claim 13 , wherein, in response to determining that the first and second signals are not equal, the fault detection circuit is configured to output a fault indication.
15. The current sensing system of claim 14 , wherein, to output the fault indication, the fault detection circuit is configured to cause output of a maintenance required indication, or to cause transmission of a sensor data report.
16. The current sensing system of claim 12 , wherein the first conductor and the second conductor define longitudinal axes that in turn define a plane.
17. The current sensing system of claim 16 , wherein the centers of the magnetic field detectors are located outside the plane.
18. The current sensing system of claim 17 , wherein the shortest distance between the center of a first one of the pair of magnetic field detectors and the center of the second conductor is approximately equal to the shortest distance between the center of a second one of the pair of magnetic field detectors and the center of the second conductor.