Weld on insert valve
View Patent ↗Embodiments of systems and methods for installing a single valve assembly into in-service pipelines are presented using conventional hot tap technology. In one embodiment, the single valve assembly may comprise a removable cartridge assembly that comprises a wedge assembly that is rotated from an open position to a closed position and movable from a first unexpanded position to a second compressed position that sealingly engages one or more sealing elements to the valve body or housing to prevent fluid flow in the pipeline. The cartridge assembly is configured to be removed from the valve body for repair, maintenance, or replacement without additional line stops or interruptions to the in-service pipeline.
1. A method for inserting a valve in a pipeline, comprising:
coupling a valve body to a portion of an in-service pipeline, wherein the valve body comprises an upper fitting and a lower fitting;
attaching a hot tap machine to the valve body;
cutting an opening in the pipeline by using the hot tap machine; and
inserting a valve into the pipeline through the opening, wherein the valve comprises
a wedge comprising a bore;
a first sealing slip coupled to a first side of the wedge; and
a second sealing slip coupled to a second side of the wedge.
2. The method of claim 1 , wherein each of the first and second sealing slips comprises a recessed groove that is configured to hold a sealing ring.
3. The method of claim 1 , wherein the valve comprises a first sealing element located on the first sealing slip and a second sealing element located on the second sealing slip.
4. The method of claim 1 , wherein a diameter of the bore is configured to be at least the diameter of the pipeline.
5. The method of claim 1 , further comprising moving the valve between an open position and a closed position such that the bore of the wedge is configured to be substantially in-line with a bore of the pipeline in the open position.
6. The method of claim 1 , wherein the valve is moveable between an open position and a closed position by a quarter turn of the valve.
7. The method of claim 1 , wherein each of the first and second sealing slips comprises an inclined surface that couples to an inclined surface of the wedge.
8. The method of claim 1 , wherein the first and second sealing slips are coupled to the wedge in a dovetail configuration.
9. The method of claim 1 ,
further comprising rotating the valve body between a closed position and an open position, such that the bore of the wedge is configured to be substantially in-line with a bore of the pipeline in the open position.
10. The method of claim 1 , further comprising actuating the valve between a first position and a second position, wherein the first and second sealing slips travel along the wedge between the first and second position.
11. The method of claim 1 , wherein the inserting step comprises inserting the valve into the valve body without an additional line stop to the pipeline.
12. The method of claim 1 , further comprising rotating the valve within the valve body without the first and second sealing slips touching the pipeline.
13. The method of claim 1 , wherein the valve is configured to seal against the valve body with a plurality of pipeline wall thicknesses.
14. The method of claim 1 , further comprising actuating an equalization system to provide confirmation of double block and seal of the valve.
15. The method of claim 1 , further comprising actuating the valve from a first position to a second position, such that in relation to the pipeline the valve is not sealed in the first position and is substantially sealed in the second position.
16. The method of claim 15 , wherein the second position is a compressed position of the valve.
17. The method of claim 15 , wherein the second position is configured to sealingly engage the first and second sealing slips to a body of the valve.
18. The method of claim 1 , further comprising moving the first and second sealing slips into a sealing arrangement with the valve body.