IP Library Granted Patent US 9,587,535
Granted Patent B2
US 9,587,535 · App. 15/094,788 · Granted Mar 7, 2017

Drone elimination muffler

Inventors: Steve Williams (Beaumont, CA); Kevin McClelland (Rancho Cucamonga, CA)
Assignee: K&N Engineering, Inc.
F01N1/023F01N1/02F01N1/06F01N1/163
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Quick Facts
Patent No.
US 9,587,535
App. No.
15/094,788
Granted
Mar 7, 2017
Kind
B2
Abstract

An apparatus and method are provided for a drone elimination muffler to attenuate drone exhibited by engine exhaust systems. The drone elimination muffler comprises a hollow canister having a length and a diameter, and a tuned port comprising a first end connected to the canister and a second end connected to the exhaust system. The canister operates in concert with the tuned port as a dampener configured to substantially attenuate exhaust drone, or resonance, at one or more frequencies of engine operation. A valve is configured to switch the drone elimination muffler between a closed state in which the exhaust system operates without acoustic influence due to the drone elimination muffler, and an open state in which the drone elimination muffler directly influences the acoustic properties of the exhaust system.

Claims (20)

1. A drone elimination muffler to attenuate drone exhibited by exhaust systems, comprising:

a canister comprising a hollow cylindrical body having a length and a diameter; and

a tuned port comprising a first end connected to the canister and a second end connected to the exhaust system, such that the canister and the tuned port operate in concert as a dampener configured to substantially attenuate exhaust drone at one or more frequencies of engine operation wherein a first thermocouple is in thermal contact with the tuned port, and a second thermocouple is in thermal contact with the canister, the first and second thermocouples being configured to respectively detect and monitor a temperature of the tuned port and a temperature of the canister so as to facilitate maximizing attenuation of drone in the exhaust system by adjustably tuning the drone elimination muffler during exhaust gas temperature changes.

2. The drone elimination muffler of claim 1 , wherein the second end is connected to the exhaust system between a catalytic converter and a muffler, such that the tuned port and the canister are in fluid communication with the exhaust system.

3. The drone elimination muffler of claim 1 , wherein the second end is connected to the exhaust system at an outlet of a muffler.

4. The drone elimination muffler of claim 1 , wherein the tuned port comprises a short, side mounted tuned port and a damper clamped within a joint between the canister and the exhaust system.

5. The drone elimination muffler of claim 4 , wherein the damper comprises a 40% open perforated stainless steel sheet.

6. The drone elimination muffler of claim 1 , wherein a valve is disposed between the second end and the exhaust system so as to enable switching the drone elimination muffler between a closed state in which the exhaust system operates without acoustic influence due to the drone elimination muffler, and an open state in which the drone elimination muffler directly influences the acoustic properties of the exhaust system.

7. The drone elimination muffler of claim 1 , wherein the length is substantially 12 inches and the diameter is substantially 6 inches, and the tuned port comprises a length selected so as to attenuate a frequency of substantially 100 Hertz (Hz).

8. A method for attenuating drone exhibited by an exhaust system of an internal combustion engine, comprising:

providing a hollow canister having a length and a diameter suitable for use in a drone elimination muffler;

selecting a tuned port having a length and diameter suitable for operating in concert with the hollow canister to attenuate exhaust drone; and

connecting a first end of the tuned port to the canister and connecting a second end of the tuned port to the exhaust system, such that the canister and the tuned port substantially attenuate exhaust drone at one or more frequencies of engine operation further comprising placing a first thermocouple in thermal contact with the tuned port, and placing a second thermocouple in thermal contact with the hollow canister, the first and second thermocouples being configured to respectively detect and monitor a temperature of the tuned port and a temperature of the hollow canister for the purpose of optimizing attenuation of drone in the exhaust system by adjustably tuning the drone elimination muffler during exhaust gas temperature changes.

9. The method of claim 8 , wherein selecting the tuned port further comprises accounting for effects due to an operating temperature, or a temperature range, of the exhaust system.

10. The method of claim 8 , further comprising ensuring a natural frequency of the drone elimination muffler is substantially equal to an excitation frequency of the exhaust system so as to optimize attenuation of drone exhibited by the exhaust system.

11. The method of claim 10 , further comprising ensuring the dimensions of the drone elimination muffler do not exceed substantially a quarter wavelength of the natural frequency of the drone elimination muffler so as to minimize any effects due to standing waves within the hollow canister.

12. The method of claim 8 , wherein selecting the tuned port further comprises clamping a damper within a joint between the hollow canister and the exhaust system, the damper comprising at least a 40% open perforated stainless steel sheet.

13. The method of claim 8 , further comprising incorporating a valve into the second end of the tuned port so as to enable switching the drone elimination muffler between a closed state in which the exhaust system operates in absence of influence due to the drone elimination muffler, and an open state in which the drone elimination muffler attenuates drone exhibited by the exhaust system.

14. The method of claim 8 , further comprising coupling the drone elimination muffler with a source of secondary noise so as to control exhaust drone by way of destructive acoustic interference.

15. The method of claim 8 , further comprising coupling any of pistons, springs, baffles, rings, dampers, joints, and the like, with the drone elimination muffler so as to optimize drone attenuation across a range of operating speeds of the internal combustion engine.

Assignments (5)
PATENT SECURITY AGREEMENT – SUPPLEMENT NO. 1 Recorded Oct 25, 2024
From: K & N ENGINEERING, INC.
To: ANKURA TRUST COMPANY, LLC
Reel/Frame 069268/0013 →
SECURITY INTEREST Recorded Oct 24, 2024
From: K & N ENGINEERING, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 071008/0165 →
RELEASE OF SECURITY INTEREST Recorded Feb 15, 2023
From: ANKURA TRUST COMPANY, LLC
To: K & N ENGINEERING, INC.
Reel/Frame 062760/0937 →
SUPERPRIORITY PATENT SECURITY AGREEMENT Recorded Oct 17, 2022
From: K & N ENGINEERING, INC.
To: ANKURA TRUST COMPANY, LLC
Reel/Frame 061689/0682 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2017
From: WILLIAMS, STEVE; MCCLELLAND, KEVIN
To: K&N ENGINEERING, INC.
Reel/Frame 040992/0105 →
Continuity (2)
Provisional Application 62145031 · Apr 9, 2015
Related Publication 20160298510A1 · Oct 13, 2016