IP Library Granted Patent US 9,745,431
Granted Patent B2
US 9,745,431 · App. 15/103,744 · Granted Aug 29, 2017

BOPP film having low shrinkage

Inventors: Gregory Potter (Linz, AT); Dietrich Gloger (Linz, AT); Thomas Horill (Gerasdorf, AT)
Assignee: Borealis AG
C08J5/18C08F110/06B29C55/12B29C55/14B29C55/143C08F2500/03C08F2500/11C08F2500/12C08F2500/13C08F2500/26C08J2323/12
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Quick Facts
Patent No.
US 9,745,431
App. No.
15/103,744
Granted
Aug 29, 2017
Kind
B2
Abstract

The present invention relates to a new biaxially oriented polypropylene (BOPP) film, a process for the preparation of such film as well as the use of a polypropylene for the preparation of such film and an article comprising such film.

Claims (42)

1. A biaxially oriented polypropylene (BOPP) film comprising a propylene homopolymer (H-PP) having a ratio of weight average molecular weight (M w ) to number average molecular weight (M n ) [M w /M n ] of from 10.0 to 15.0 and a melting temperature (T m ) measured by differential scanning calorimetry (DSC) of from 164 to 169° C., wherein the biaxially oriented polypropylene (BOPP) film has a thermal shrinkage measured after 5 min at 120° C. in transverse direction (TD) of ≦0.3%.

2. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein propylene homopolymer (H-PP) has a crystallization temperature (T c ) measured by differential scanning calorimetry (DSC) of at least 115° C.

3. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the propylene homopolymer (H-PP) has a melting temperature (T m ) measured by differential scanning calorimetry (DSC) of from 164 to 168° C.

4. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the propylene homopolymer (H-PP) has a melt flow rate MFR 2 (230° C.) measured according to ISO 1133 of ≦7.0 g/10 min.

5. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the propylene homopolymer (H-PP) has a xylene cold soluble fraction (XCS) determined at 25° C. according ISO 16152 of ≦4.0 wt.-%.

6. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the propylene homopolymer (H-PP) has

a) an mmmm pentad concentration of ≧94.0%, as determined by NMR-spectroscopy, and/or

b) 2,1 erythro regio-defects of below 1.0%, as determined by 13 C-NMR spectroscopy.

7. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the propylene homopolymer (H-PP) has a polydispersity index of ≧5.0.

8. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the biaxially oriented polypropylene (BOPP) film comprises a propylene homopolymer (H-PP) having a ratio of weight average molecular weight (M w ) to number average molecular weight (M n ) [M w /M n ] of from 10.0 to 14.0.

9. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the biaxially oriented polypropylene (BOPP) film has a thermal shrinkage measured after 5 min at 120° C.

(a) in transverse direction (TD) of ≦0.2%

and/or

(b) in machine direction (MD) of from 3.0 to 6.0%.

10. The biaxially oriented polypropylene (BOPP) film according to claim 1 , wherein the biaxially oriented polypropylene (BOPP) film has a tensile modulus in machine direction (MD) of at least 2 300 N/mm 2 and/or a tensile modulus in transverse direction (TD) of at least 4 500 N/mm 2 .

11. The biaxially oriented polypropylene (BOPP) film according to claim 2 , wherein the propylene homopolymer (H-PP) has a melting temperature (T m ) measured by differential scanning calorimetry (DSC) of from 164 to 168° C.

12. The biaxially oriented polypropylene (BOPP) film according to claim 2 , wherein the propylene homopolymer (H-PP) has a melt flow rate MFR 2 (230° C.) measured according to ISO 1133 of ≦7.0 g/10 min.

13. The biaxially oriented polypropylene (BOPP) film according to claim 2 , wherein the propylene homopolymer (H-PP) has a xylene cold soluble fraction (XCS) determined at 25° C. according ISO 16152 of ≦4.0 wt.-%.

14. A process for the preparation of a biaxially oriented polypropylene (BOPP) film according to claim 1 , the process comprising at least the steps of

a) providing a propylene homopolymer (H-PP)) having a ratio of weight average molecular weight (M w ) to number average molecular weight (M n ) [M w /M n ] of from 10.0 to 15.0 and a melting temperature (T m ) measured by differential scanning calorimetry (DSC) of from 164 to 169° C., and

b) stretching the polypropylene of step a) in machine direction (MD) and transverse direction (TD), wherein the stretching in machine direction (MD) and transverse direction (TD) is carried out in consecutive steps.

15. The process according to claim 14 , wherein the propylene homopolymer (H-PP) has

a) a drawing temperature (T draw′ ) when drawn in transverse direction in the range of the inequation (II),

Tm− 25 ≦T draw′≦ Tm+ 10  (II),

wherein

T draw′ is the drawing temperature (T draw′ ) in ° C. of the first segment of the drawing zone (DZT) in the oven where the propylene homopolymer (H-PP) is drawn in transverse direction, wherein further this first segment of the drawing zone (DZT) is defined as the zone where the draw ratio of the drawn propylene homopolymer (H-PP) is at least 1.1; and

Tm is the melting temperature (T m ) of the propylene homopolymer (H-PP) in ° C.;

and optionally

b) a drawing temperature (T draw″ ) when drawn in transverse direction in the range of the inequation (III),

Tm≦T draw″≦ Tm+ 18  (III),

wherein

T draw″ is the drawing temperature (T draw″ ) in ° C. of the heating zone (HZT) in the oven where the propylene homopolymer (H-PP) is drawn in transverse direction, wherein further the heating zone (HZT) is the zone upstream to the drawing zone (DZT); and

Tm is the melting temperature (T m ) of the propylene homopolymer (H-PP) in ° C.

16. The process according to claim 14 , wherein the propylene homopolymer (H-PP) has drawing temperature (T draw ) when stretched in machine direction in the range of the inequation (I)

Tm− 50≦ T draw≦ Tm− 15  (I),

wherein

T draw is the drawing temperature (T draw ) in ° C., wherein the drawing temperature (T draw ) is defined as the temperature (in ° C.) of the first roll (R1) of two successive rolls (R1, R2) of all rolls in the oven consecutively arranged in machine direction where the propylene homopolymer (H-PP) is drawn in machine direction, wherein further said two successive rolls (R1, R2) when locking in machine direction have as the first pair of successive rolls for the first time a roll speed difference of at least 20 m/min; and

Tm is the melting temperature (T m ) of the propylene homopolymer (H-PP) in ° C.

17. The process according to claim 14 , wherein step b) is carried out in that the propylene homopolymer (H-PP) of step a) is stretched

a) in machine direction (MD) with a draw ratio of ≧3.0, and/or

b) in transverse direction (TD) with a draw ratio of ≧6.0.

18. An article comprising a biaxially oriented polypropylene (BOPP) film as defined in claim 1 .

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2016
From: POTTER, GREGORY; GLOGER, DIETRICH; HORILL, THOMAS
To: BOREALIS AG
Reel/Frame 038881/0789 →
Priority Claims (1)
EP 13198125 · Dec 18, 2013 · regional
Continuity (1)
Related Publication 20160311988A1 · Oct 27, 2016