IP Library Granted Patent US 11,389,768
Granted Patent B2
US 11,389,768 · App. 15/112,931 · Granted Jul 19, 2022

Method of controlling a multi selective catalytic reduction system

Inventors: Julien Schmitt (Kuntzig, FR); Michael Parmentier (Chatillon, BE)
Assignee: Delphi Automotive Systems Luxembourg S.A.
B01D53/9418B01D53/9431B01D53/9495F01N3/035F01N3/208F01N9/00F01N9/005F01N13/009B01D2255/904B01D2255/911B01D2255/915F01N2570/18F01N2610/02F01N2900/1602F01N2900/1616Y02T10/12Y02T10/40
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Quick Facts
Patent No.
US 11,389,768
App. No.
15/112,931
Granted
Jul 19, 2022
Kind
B2
Abstract

A method of controlling a catalytic exhaust system having a first catalytic unit located upstream of a second catalytic unit includes i) providing a relationship between the temperature of the first catalytic unit, an amount of NH3 stored in the second catalytic unit, and a corresponding limit value of the amount of NH3 permitted in the first catalytic unit; ii) measuring or estimating the amount of NH3 in the second catalytic unit; iii) measuring or estimating the temperature of the first catalytic unit; iv) using the relationship and measured/estimated parameters of steps ii and iii to provide the limit value for the amount of NH3 to be stored in the first catalytic unit; and v) using the parameter from iv in the control of the catalytic exhaust system.

Claims (27)

1. A method of controlling a catalytic exhaust system including a first catalytic unit located upstream of a second catalytic unit, said method comprising:

i) providing a relationship between a temperature of the first catalytic unit, an amount of NH3 stored in the second catalytic unit, and a limit value of an amount of NH3 permitted in the first catalytic unit;

ii) measuring or estimating the amount of NH3 in the second catalytic unit;

iii) measuring or estimating the temperature of the first catalytic unit;

iv) using said relationship and the measured or estimated amount of NH3 in the second catalytic unit of step ii and the measured or estimated temperature of the first catalytic unit of step iii to provide the limit value for the amount of NH3 to be stored in said first catalytic unit; and

v) using said provided limit value for the amount of NH3 to be stored in said first catalytic unit from iv in the control of said catalytic exhaust system by controlling injection of urea into the catalytic exhaust system;

wherein step v includes injecting urea which maintains NH3 stored in said first catalytic unit lower than, or equal to, the limit value for the amount of NH3 to be stored in said first catalytic unit from step iv.

2. A method as claimed in claim 1 wherein said first catalytic unit and said second catalytic unit are Selective Catalytic Reduction units.

3. A method as claimed in claim 2 wherein said first catalytic unit is a Selective Catalytic Reduction on Filter unit (SCRoF) and said second catalytic unit is an under floor Selective Catalytic Reduction unit (U/F SCR).

4. A method as claimed in claim 1 wherein in step ii, the amount of NH3 in the second catalytic unit is provided by a model of the second catalytic unit.

5. A method as claimed in claim 1 wherein in step iii, the temperature of the first catalytic unit is provided by a model of the first catalytic unit.

6. A method as claimed in claim 1 wherein:

in step ii, the amount of NH 3 in the second catalytic unit is provided by a model of the second catalytic unit; and

in step iii, the temperature of the first catalytic unit is provided by a model of the first catalytic unit.

7. A method as claimed in claim 1 wherein the provided limit value for the amount of NH3 to be stored in the first catalytic unit is compared with a measured or estimated actual value, and injecting an amount of urea upstream of the first catalytic unit based on the comparison.

8. A method as claimed in claim 1 wherein the provided limit value for the amount of NH3 to be stored in said first catalytic unit from step iv is input into a model of an SCR unit.

9. A system of controlling a catalytic exhaust system including a first catalytic unit located upstream of a second catalytic unit, the system comprising:

means configured to provide a relationship between a temperature of the first catalytic unit, an amount of NH3 stored in the second catalytic unit, and a limit value of the amount of NH3 permitted in the first catalytic unit;

means configured to measure or estimate the amount of NH3 in the second catalytic unit;

means configured to measure or estimate the temperature of the first catalytic unit;

means configured to use the relationship and the measured or estimated amount of NH3 in the second catalytic unit and the measured or estimated temperature of the first catalytic unit to provide the limit value for the amount of NH3 to be stored in said first catalytic unit; and

means configured to use the limit value for the amount of NH3 to be stored in said first catalytic unit in the control of said catalytic exhaust system.

10. A system as claimed in claim 9 wherein said first catalytic unit and said second catalytic unit are Selective Catalytic Reduction units.

11. A system as claimed in claim 10 wherein the first catalytic unit is a Selective Catalytic Reduction on Filter unit (SCRoF) and said second catalytic unit is an under floor Selective Catalytic Reduction unit (U/F SCR).

12. A system as claimed in claim 9 further comprising:

means configured to compare the limit value for the amount of NH3 to be stored in said first catalytic unit with a measured or estimated actual value; and

means configured to control an amount of urea injected upstream of the first catalytic unit dependent upon the output of the means configured to compare.

Assignments (12)
SECURITY INTEREST Recorded Aug 1, 2024
From: PHINIA JERSEY HOLDINGS LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 068324/0658 →
SECURITY INTEREST Recorded Aug 1, 2024
From: PHINIA JERSEY HOLDINGS LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 068324/0623 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: PHINIA HOLDINGS JERSEY LTD
To: PHINIA JERSEY HOLDINGS LLC
Reel/Frame 067592/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: PHINIA DELPHI LUXEMBOURG SARL
To: PHINIA HOLDINGS JERSEY LTD
Reel/Frame 067592/0801 →
CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE ON PAGE 1 PREVIOUSLY RECORDED ON REEL 64586 FRAME 585. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Feb 12, 2024
From: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
To: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
Reel/Frame 066554/0814 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECTIVE ASSIGNMENT TO CORRECT THE EXECUTION DATE ON PAGE 1 PREVIOUSLY RECORDED ON REEL 64582 FRAME 15. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF RIGHTS. PREVIOUSLY RECORDED ON REEL 64582 FRAME 15. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF RIGHTS. Recorded Feb 12, 2024
From: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
To: BORGWARNER LUXEMBOURG OPERATIONS SARL
Reel/Frame 066945/0922 →
CHANGE OF NAME Recorded Feb 9, 2024
From: BORGWARNER LUXEMBOURG OPERATIONS SARL
To: PHINIA DELPHI LUXEMBOURG SARL
Reel/Frame 066550/0911 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2023
From: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
To: BORGWARNER LUXEMBOURG OPERATIONS SARL
Reel/Frame 064582/0015 →
CHANGE OF NAME Recorded Aug 14, 2023
From: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG SA
To: BORGWARNER LUXEMBOURG AUTOMOTIVE SYSTEMS S.A.
Reel/Frame 064586/0585 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 29, 2019
From: DELPHI TECHNOLOGIES IP LIMITED
To: DELPHI AUTOMOTIVE SYSTEMS LUXEMBOURG S.A.
Reel/Frame 048169/0090 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2018
From: DELPHI INTERNATIONAL OPERATIONS LUXEMBOURG S.A.R.L.
To: DELPHI TECHNOLOGIES IP LIMITED
Reel/Frame 044653/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2016
From: SCHMITT, JULIEN; PARMENTIER, MICHAEL
To: DELPHI INTERNATIONAL OPERATIONS LUXEMBOURG S.A.R.L.
Reel/Frame 039201/0781 →
Priority Claims (1)
EP 14152280 · Jan 23, 2014 · regional
Continuity (1)
Related Publication 20160346732A1 · Dec 1, 2016