IP Library Patent Application 15115012
Patent Application
App. No. 15/115,012

ODOR SENSORS

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Quick Facts
Patent No.
US None
App. No.
15/115,012
Abstract

Odor sensors and methods for their preparation and use are described. In some examples, an odor sensor may include a convex quartz crystal resonator having a first surface and a second surface, a pair of first electrodes disposed on the first surface, a second electrode disposed on the second surface, and at least one odor-sensitive material disposed on the second electrode.

Claims (53)

1 . An odor sensor, comprising:

at least one convex quartz crystal resonator having a first surface and a second surface;

a pair of first electrodes disposed on the first surface;

a second electrode disposed on the second surface; and

at least one odor-sensitive material disposed on the second electrode.

2 . The odor sensor of claim 1 , wherein the at least one convex quartz crystal resonator includes a plano-convex quartz crystal resonator, the first surface is a convex-shaped surface, and the second surface is a substantially planar surface.

3 . The odor sensor of claim 1 , wherein the pair of first electrodes and the second electrode are made of gold.

4 . The odor sensor of claim 1 , wherein the pair of first electrodes and the second electrode are aligned with a convex-shaped portion of the at least one convex quartz crystal resonator.

5 . The odor sensor of claim 1 , wherein the at least one odor-sensitive material has a selective affinity for a chemical to be detected.

6 . The odor sensor of claim 1 , wherein the at least one odor-sensitive material comprises at least one of polycaprolactone, polystyrene, cycloolefin, or acrylic resin.

7 . The odor sensor of claim 1 , wherein the at least one convex quartz crystal resonator includes an AT-cut convex quartz crystal resonator.

8 . (canceled)

9 . A method to fabricate an odor sensor, the method comprising:

providing a quartz crystal substrate;

forming a convex portion in the quartz crystal substrate;

forming a pair of first electrodes on a first surface of the convex portion;

forming a second electrode on a second surface of the convex portion; and

applying at least one odor-sensitive material on the second electrode.

10 . The method of claim 9 , wherein the forming of the convex portion comprises:

applying a photoresist on a surface of the quartz crystal substrate;

patterning the photoresist on the surface of the quartz crystal substrate;

curing the patterned photoresist; and

etching the quartz crystal substrate and the patterned photoresist to form the convex portion.

11 . The method of claim 10 , wherein the forming of the convex portion further comprises determining a sectional profile of the convex portion, and

wherein the patterning of the photoresist is performed based at least in part on the determined sectional profile of the convex portion.

12 . The method of claim 10 , wherein the curing of the patterned photoresist comprises heating the patterned photoresist.

13 . The method of claim 10 , wherein the etching is performed by reactive ion etching (RIE).

14 . The method of claim 10 , wherein the etching comprises etching the quartz crystal substrate and the patterned photoresist at different etching rates.

15 . The method of claim 9 , wherein the forming of the pair of first electrodes comprises:

sputtering gold on the first surface of the convex portion; and

patterning the sputtered gold to form the pair of first electrodes.

16 . The method of claim 9 , wherein the forming of the second electrode comprises:

sputtering gold on the second surface of the convex portion; and

patterning the sputtered gold to form the second electrode.

17 . The method of claim 9 , wherein the at least one odor-sensitive material has a selective affinity for a chemical to be detected.

18 . The method of claim 9 , wherein the at least one odor-sensitive material comprises at least one of polycaprolactone, polystyrene, cycloolefin, and acrylic resin.

19 . The method of claim 9 , wherein the applying of the at least one odor-sensitive material comprises:

applying on the second electrode a solution including the at least one odor-sensitive material.

20 . The method of claim 19 , wherein the solution comprises an organic solvent that dissolves the at least one odor-sensitive material.

21 . The method of claim 20 , wherein the organic solvent includes at least one of acetone, trichloroethylene, and alcohol.

22 . The method of claim 9 , further comprising:

selecting the at least one odor-sensitive material to be applied based at least in part on a chemical to be detected.

23 . The method of claim 9 , further comprising:

selecting an amount of the at least one odor-sensitive material to be applied on the second electrode.

24 . The method of claim 9 , further comprising:

selecting an area of the second electrode on which the at least one odor-sensitive material to be applied.

25 - 26 . (canceled)

27 . A method to detect odor using an odor sensor, the method comprising:

exposing at least one odor sensitive material that is disposed on a first electrode to a chemical, the first electrode disposed on a first surface of at least one convex quartz crystal resonator;

measuring a change in a resonating frequency of the at least one convex quartz crystal resonator; and

detecting the chemical based at least in part on the measured change in the resonating frequency of the at least one convex quartz crystal resonator.

28 . The method of claim 27 , wherein the at least one convex quartz crystal resonator has a second surface, a pair of second electrodes are disposed on the second surface.

29 . The method of claim 27 , wherein the at least one odor-sensitive material has a selective affinity for the associated chemical.

Assignments (1)
SECURITY INTEREST Recorded Jan 29, 2019
From: EMPIRE TECHNOLOGY DEVELOPMENT LLC
To: CRESTLINE DIRECT FINANCE, L.P.
Reel/Frame 048373/0217 →