IP Library Granted Patent US 9,574,038
Granted Patent B2
US 9,574,038 · App. 15/115,271 · Granted Feb 21, 2017

Contact lenses made with HEMA-compatible polysiloxane macromers

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Quick Facts
Patent No.
US 9,574,038
App. No.
15/115,271
Granted
Feb 21, 2017
Kind
B2
Abstract

HEMA-compatible siloxane monomers are described that can be used to manufacture contact lenses that combine the attributes of HEMA-based contact lenses with the high oxygen permeability of silicone hydrogel lenses. Optically clear silicone hydrogel contact lens can be manufactured that comprise a polymeric lens body that is the reaction product of a polymerizable composition comprising: a) at least 25 wt. % of at least one hydroxyalkyl methacrylate; and b) at least 20 wt. % of at least one HEMA-compatible polysiloxane.

Claims (41)

1. An optically clear silicone hydrogel contact lens comprising:

a hydrated polymeric lens body that is the reaction product of a polymerizable composition comprising:

a) at least 25 wt. % of at least one hydroxyalkyl methacrylate; and

b) at least 20 wt. % of at least one HEMA-compatible polysiloxane represented by Formula (I):

wherein R 1 and R 2 are independently selected from either hydrogen or a methyl group, X is CH 2 CH 2 O or CH 2 CH(OH)CH 2 O, k is an integer of 0 or 1, Z is a C 2 -C 10 alkylene, m is an integer of 0 to 160, n is an integer of 1 to 75, p is an integer of 0 to 40, q is an integer of 0 to 20, h is an integer of 1 to 75, j is an integer of 0 or 1, A is 0 or CH 2 , i is an integer of 0 or 1, D is a C 2 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl, and ethyl, L is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as L, Q is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as Q, where the sum of m, n, and h is at least 5,

wherein the HEMA-compatible polysiloxane has an HLB value of at least 5, or has a hydroxyl group content of at least 1 wt. % based on the average molecular weight of the polysiloxane, or has both an HLB value of at least 5 and has a hydroxyl group content of at least 1 wt. %,

wherein the wt. % of the hydroxyalkyl methacrylate and the HEMA-compatible polysiloxane is based on the total weight of polymerizable monomers in the composition, and

wherein when Z is a C 3 alkylene, and when i and j are 0, then R 1 is methyl and/or the at least one of p and q is at least 1, and when j is 1 and A is 0, then i is 1 and R 1 is methyl and/or p and q are both 0 or at least 1 or at least one of p and q is at least 2 and/or D is C 3 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl and ethyl.

2. The contact lens of claim 1 , wherein the HEMA-compatible polysiloxane has an HLB value of at least 7.

3. The contact lens of claim 1 , wherein the HEMA-compatible polysiloxane has a hydroxyl group content of at least 4 wt. %.

4. The contact lens of claim 1 , wherein m of Formula I is an integer of less than 60.

5. The contact lens of claim 1 , wherein when R 1 of Formula I is a methyl group the hydroxyl group content of the HEMA-compatible polysiloxane is at least 1 wt. %.

6. The contact lens of claim 1 , wherein X is CH 2 CH(OH)CH 2 O.

7. The contact lens of claim 1 , wherein the polymerizable composition comprises from about 0.1 wt. % to about 5 wt. % methacrylic acid or acrylic acid.

8. The contact lens of claim 1 , wherein the polymerizable composition comprises at least 35 wt. % of the hydroxyalkyl methacrylate.

9. The contact lens of claim 1 , wherein the hydroxyalkyl methacrylate comprises 2-hydroxyethyl methacrylate (HEMA).

10. The contact lens of claim 9 , wherein the hydroxyalkyl methacrylate additionally comprises 2-hydroxybutyl methacrylate (HOB).

11. The contact lens of claim 1 having an equilibrium water content (EWC) of about 40 wt. % to about 55 wt. %.

12. A method of manufacturing an optically clear silicone hydrogel contact lens, comprising:

a) polymerizing a polymerizable composition to form the polymeric lens body; and

b) hydrating the polymeric lens body, wherein the polymerizable composition comprises:

i) at least 25 wt. % of at least one hydroxyalkyl methacrylate; and

ii) at least 20 wt. % of at least one HEMA-compatible polysiloxane represented by Formula (I):

wherein R 1 and R 2 are independently selected from either hydrogen or a methyl group, X is CH 2 CH 2 O or CH 2 CH(OH)CH 2 O, k is an integer of 0 or 1, Z is a C 2 -C 10 alkylene, m is an integer of 0 to 160, n is an integer of 1 to 75, p is an integer of 0 to 40, q is an integer of 0 to 20, h is an integer of 1 to 75, j is an integer of 0 or 1, A is 0 or CH 2 , i is an integer of 0 or 1, D is a C 2 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl, and ethyl, L is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as L, Q is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as Q, where the sum of m, n, and h is at least 5,

wherein the HEMA-compatible polysiloxane has an HLB value of at least 5, or has a hydroxyl group content of at least 1 wt. % based on the average molecular weight of the polysiloxane, or has both an HLB value of at least 5 and has a hydroxyl group content of at least 1 wt. %,

wherein the wt. % of the hydroxyalkyl methacrylate and the HEMA-compatible polysiloxane is based on the total weight of polymerizable monomers in the composition, and

wherein when Z is a C 3 alkylene, and when i and j are 0, then R 1 is methyl and/or the at least one of p and q is at least 1, and when j is 1 and A is O, then i is 1 and R 1 is methyl and/or p and q are both 0 or at least 1 or at least one of p and q is at least 2 and/or D is C 3 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl and ethyl.

13. The method of claim 12 , wherein the polymerizable composition is cured in a mold to form the polymeric lens body, and wherein the polymeric lens body is dry-delensed from the mold prior to hydrating the polymeric lens body.

14. The method of claim 13 , wherein the polymeric lens body is dry when contacted with a packaging solution.

15. A HEMA-compatible polysiloxane having the structure of Formula I:

wherein R 1 and R 2 are independently selected from either hydrogen or a methyl group, X is CH 2 CH 2 O or CH 2 CH(OH)CH 2 O, k is an integer of 0 or 1, Z is a C 2 -C 10 alkylene, m is an integer of 0 to 160, n is an integer of 1 to 75, p is an integer of 0 to 40, q is an integer of 0 to 20, h is an integer of 1 to 75, j is an integer of 0 or 1, A is 0 or CH 2 , i is an integer of 0 or 1, D is a C 2 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl, and ethyl, L is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as L, Q is either methyl or a side chain that is the same as an opposite side chain on the same silicon atom as Q, where the sum of m, n, and h is at least 5,

wherein the HEMA-compatible polysiloxane has an HLB value of at least 5, or has a hydroxyl group content of at least 1 wt. % based on the average molecular weight of the polysiloxane, or has both an HLB value of at least 5 and has a hydroxyl group content of at least 1 wt. %,

wherein the wt. % of the hydroxyalkyl methacrylate and the HEMA-compatible polysiloxane is based on the total weight of polymerizable monomers in the composition,

wherein when R 1 is a methyl group, the hydroxyl group content is at least 1 wt. %, and

wherein when Z is a C 3 alkylene, and when i and j are 0, then R 1 is methyl and/or the at least one of p and q is at least 1, and when j is 1 and A is O, then i is 1 and R 1 is methyl and/or p and q are both 0 or at least 1 or at least one of p and q is at least 2 and/or D is C 3 -C 6 alkylene optionally substituted with one or more groups selected from hydroxyl, methoxy, methyl and ethyl.

16. The HEMA-compatible polysiloxane of claim 15 , wherein X is CH 2 CH(OH)CH 2 O.

17. The HEMA-compatible polysiloxane of claim 16 , wherein Z is a C 3 alkylene.

18. The HEMA-compatible polysiloxane of claim 15 , wherein m is an integer of less than 60.

19. A compound of structure (2):

wherein m is 0 or an integer of at least 1, and n is an integer of at least 1.

20. A method of making a polysiloxane comprising hydrosilylation of the compound of claim 19 .

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: COOPERVISION INTERNATIONAL HOLDING COMPANY, LP
To: COOPERVISION INTERNATIONAL LIMITED
Reel/Frame 054370/0631 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2017
From: CHEN, CHARLIE; XU, YUAN; LIU, YUWEN; ZHENG, YING; RICHARDSON, PAUL; XUE, HONG
To: COOPERVISION, INC.
Reel/Frame 040826/0205 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2017
From: COOPERVISION, INC.
To: COOPERVISION INTERNATIONAL HOLDING COMPANY, LP
Reel/Frame 040826/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2017
From: UEYAMA, HIROYUKI
To: COOPERVISION JAPAN, INC.
Reel/Frame 040826/0722 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2017
From: COOPERVISION JAPAN, INC.
To: COOPERVISION INTERNATIONAL HOLDING COMPANY, LP
Reel/Frame 040826/0781 →