Hardened optical power connection system
The present disclosure relates to a hardened power and optical connection system for use with hybrid cables. The hardened power and optical connection system includes electrical pin and socket contacts for providing power connections, and ferrules for providing optical connections. The hardened power and optical connection system has an integrated fiber alignment provided through a mating relationship between a plug and a socket.
1. A hybrid fiber optic connection system comprising:
a plug including a plug housing defining first sleeves that project forwardly from a main body of the plug housing, the plug also including at least one second sleeve that projects forwardly from the main body of the plug housing, the first and second sleeves being parallel, the plug further including pin electrical contacts positioned within the first sleeves and a ferrule positioned within the second sleeve; and
a socket that mates with the plug, the socket including a socket housing defining first receptacles that receive the first sleeves of the plug when the socket and the plug are mated together and at least one second receptacle for receiving the second sleeve when the plug and the socket are mated together, the socket including socket electrical contacts mounted within the first receptacles and a ferrule mounted within the second receptacle, wherein the pin electrical contacts are received within the socket electrical contacts when the plug and the socket are mated together and optical fibers supported by the ferrules of the plug and the socket are optically coupled when the plug and the socket are mated together.
2. The hybrid fiber optic connection system of claim 1 , wherein the ferrules are multi-fiber ferrules.
3. The hybrid fiber optic connection system of claim 1 , wherein the socket housing and the plug housing have a dielectric construction.
4. The hybrid fiber optic connection system of claim 1 , wherein the ferrules are single fiber ferrules.
5. The hybrid fiber optic connection system of claim 4 , wherein the plug includes two of the second sleeves, wherein single fiber ferrules are mounted with each of the second sleeves, wherein the socket includes two of the second receptacles for receiving the second sleeves, and wherein single fiber ferrules are mounted within each of the second receptacles.
6. The hybrid fiber optic connection system of claim 5 , wherein the ferrules are part of fiber termination modules including insert bodies inserted within openings defined by the socket housing and the plug housing, wherein the fiber termination modules including springs captured within the insert bodies and hubs captured within the insert bodies, wherein base ends of the ferrules are supported by the hubs, wherein the springs bias the hubs toward ends of the insert bodies, and wherein the ferrule projects outwardly from the ends of the insert bodies.
7. The hybrid fiber optic connection system of claim 1 , further comprising sealing housings that mount over the plug and the socket.
8. The hybrid fiber optic connection system of claim 7 , wherein the sealing housings attach to a fixture by a threaded or bayonet-style connection, and wherein the housing covering the plug is mounted on an opposite side of the fixture from the housing covering the socket, and wherein fixture includes a through-opening for receiving the plug and the socket.
9. The hybrid fiber optic connection system of claim 1 , wherein at least one of the plug and the socket is coupled to a hybrid cable having an elongated transverse cross-sectional profile, wherein the transverse cross-sectional profile of the hybrid cable includes a major axis and a minor axis, wherein two electrical conductors are positioned on the major axis on opposite sides of the minor axis, and wherein optical fibers are positioned within a passage through a central region of the hybrid cable.
10. A hybrid fiber optic connector configured to mate with a mating hybrid component, the hybrid fiber optic connector comprising:
a plug housing;
an outer coupling structure for mechanically securing the hybrid fiber optic connector to the mating hybrid component when the hybrid fiber optic connector and the mating hybrid component are mated together, the outer coupling structure being configured to turn relative to the plug housing, the outer coupling structure including a bayonet or threaded interface;
a rectangular sleeve projecting outwardly from an end of the plug housing, the rectangular sleeve having a length and a width;
a rectangular multi-fiber ferrule positioned within the rectangular sleeve for supporting optical fibers for transmitting optical signals;
first and second electrical pins for transmitting electrical power; and
electrical contact sleeving for housing the first and second electrical pins, the electrical contact sleeving projecting outwardly from the end of the plug housing, the first and second electrical pins having free ends that are recessed inside the electrical contact sleeving, the electrical contact sleeving having a first arcuate portion that at least partially surrounds the first electrical pin and a second arcuate portion that at least partially surrounds the second electrical pin, the electrical contact sleeving being separated from the rectangular sleeve by a gap that extends generally along the length of the rectangular sleeve, the gap being configured for receiving a portion of the mating hybrid component when the hybrid fiber optic connector and the mating hybrid component are mated together.
11. The hybrid fiber optic connector of claim 10 , wherein the electrical contact sleeving includes a first cylindrical sleeve and a separate second cylindrical sleeve.
12. The hybrid fiber optic connector of claim 10 , wherein the electrical contact sleeving includes a first sleeve and a second sleeve separate from the first sleeve, the first sleeve forming the first arcuate portion and the second sleeve forming the second arcuate portion.
13. The hybrid fiber optic connector of claim 10 , wherein the rectangular sleeve and the electrical contact sleeving each have a dielectric construction.
14. The hybrid fiber optic connector of claim 10 further comprising the mating hybrid component, the mating hybrid component comprising:
a socket comprising a socket housing;
a multi-fiber ferrule positioned within the socket housing that couples with the multi-fiber ferrule of the hybrid fiber optic connector when the hybrid fiber optic connector and the mating hybrid component are mated together; and
a receptacle structure in the socket housing for receiving the electrical contact sleeving of the hybrid fiber optic connector, the receptacle structure housing electrical contacts that connect to the electrical pins of the hybrid fiber optic connector when the hybrid fiber optic connector and the mating hybrid component are mated together.
15. A hybrid fiber optic assembly comprising:
a plug including a plug housing and a first sleeve projecting forwardly from a front face of a main body of the plug housing, the first sleeve having a portion that defines at least a portion of a cylinder, the at least a portion of the cylinder partially surrounding a pin electrical contact projecting forwardly from the main body of the plug housing, the plug also including a second sleeve projecting forwardly from the main body of the plug housing and adapted to support a ferrule;
a hybrid cable coupled to the plug, the hybrid cable including two electrical conductors and one or more optical fibers; and
a sealing housing mounted over the plug, the sealing housing including a bayonet-style connecting member;
wherein the first and second sleeves are spaced apart from each other on the front face of the main body such that there is a gap between the first sleeve and the second sleeve; and
wherein a forward facing end of the first sleeve has a shape that is different from a shape of a forward facing end of the second sleeve.
16. The assembly of claim 15 , further comprising a socket that mates with the plug, the socket including a socket housing defining a first receptacle adapted to receive the first sleeve when the socket and the plug are mated together, and a second receptacle adapted to receive the second sleeve when the plug and the socket are mated together;
wherein the socket includes a socket electrical contact adapted to receive the pin electrical contact when the plug and socket are mated together.
17. The assembly of claim 16 , wherein a first ferrule is positioned within the second sleeve, and wherein a second ferrule is positioned within the second receptacle such that optical fibers supported by the first and second ferrules are optically coupled when the plug and the socket are mated together.
18. The assembly of claim 16 , wherein the plug further comprises a mechanism adapted to couple the plug to the socket, and wherein the main body of the plug is at least partially disposed within the coupling mechanism.
19. The assembly of claim 15 , wherein the ferrule is a multi-fiber ferrule supporting a plurality of fibers axially extending in a first plane, and wherein the plug comprises a pair of pin electrical contacts projecting from the front face of the main body in a second plane, the second plane being parallel to the first plane.
20. The assembly of claim 15 , wherein the shape of the forward facing end of the second sleeve is generally rectangular.
21. The assembly of claim 15 , further comprising a strain relief boot surrounding the hybrid cable at a rear face of the plug housing.