IP Library Granted Patent US 10,502,435
Granted Patent B2
US 10,502,435 · App. 15/118,778 · Granted Dec 10, 2019

Solar thermal roofing system

Inventors: Andrew Haynes (Auckland, NZ); Ashton Partridge (Auckland, NZ); Daniel Fernandez (Auckland, NZ); Johan Kvasnicka (Auckland, NZ); David Bates (Auckland, NZ); Christopher Morrow (Auckland, NZ)
Assignee: ZinniaTek Limited
F24D5/005F24D5/10F24F7/02F24S10/30F24S20/67F24S20/69F24D2200/14Y02B10/20Y02E10/44
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Quick Facts
Patent No.
US 10,502,435
App. No.
15/118,778
Granted
Dec 10, 2019
Kind
B2
Abstract

A solar thermal control system includes a membrane configured to receive solar energy, wherein the membrane is configured to form a cavity between the membrane and an outer surface of a structure by coupling to the outer surface, and wherein the solar energy is configured to heat air within the cavity. The control system also includes a thermal collection unit configured to connect to the cavity and receive and direct air from the cavity, and a ducting system coupled to the thermal collection unit and configured to direct air from the thermal collection unit to at least one of the interior of the structure and a vent.

Claims (41)

1. A solar thermal control system, comprising:

a membrane configured to receive solar energy, wherein the membrane is configured to form a cavity between the membrane and an outer surface of a structure by coupling to the outer surface, and wherein the solar energy is configured to heat air within the cavity;

a thermal collection unit configured to be coupled to the outer surface about an opening formed in the outer surface of the structure, covered by the membrane, and connected to the cavity; and

a ducting system coupled to the thermal collection unit and configured to direct air from the thermal collection unit to at least one of the interior of the structure and a vent;

wherein the membrane comprises a plurality of overlapping tiles, each of the plurality of overlapping tiles comprising a plurality of feet;

wherein each of the plurality of feet includes a rounded leading edge and is approximately U-shaped to reduce air drag within the cavity;

wherein the thermal collection unit comprises a hood having flanges configured to attach to the outer surface; and

wherein the thermal collection unit is configured to be coupled to the outer surface via the flanges.

2. The system of claim 1 ,

wherein each of the plurality of feet is integrated within one of the plurality of overlapping tiles; and

wherein the plurality of feet of one of the plurality of overlapping tiles are arranged in a plurality of columns, each of the plurality of columns arranged so as to have one of the plurality of feet that is offset relative to one of the plurality of feet of another of the plurality of columns.

3. The system of claim 2 , wherein each of the plurality of overlapping tiles comprises an overlapping section and an underlapping section;

wherein each of the plurality of feet is included in the underlapping section of one of the plurality of overlapping tiles;

wherein the underlapping section of each of the plurality of overlapping tiles is configured to be overlapped by the overlapping section of another of the plurality of overlapping tiles; and

wherein the overlapping section of each of the plurality of overlapping tiles is configured to overlap the underlapping section of another of the plurality of overlapping tiles.

4. The system of claim 3 , wherein the overlapping section of each of the plurality of overlapping tiles covers the underlapping section of an adjacent one of the plurality of overlapping tiles.

5. The system of claim 1 , wherein the flanges are configured to match a pitch of the outer surface.

6. The system of claim 1 , wherein the thermal collection unit comprises a heat exchange module and a fan module configured to drive air through the system.

7. The system of claim 1 , wherein the ducting system is a closed system configured to capture solar heat via a surface of the membrane and transfer the solar heat to another medium via a heat transfer module.

8. The system of claim 1 , wherein the ducting system is a closed system configured to receive heat from another medium via a heat transfer module and release the heat via a surface of the membrane.

9. The system of claim 1 , wherein the membrane surface temperature is influenced by energy transfer to maintain a membrane temperature range that optimizes the power output of photovoltaic cells that are in contact with the membrane.

10. The system of claim 9 , wherein the energy transfer comprises directing flow of air.

11. The system of claim 10 , wherein the photovoltaic cells are attached to the membrane.

12. The system of claim 2 , wherein the plurality of feet are located such that a velocity profile of the air within the cavity is substantially symmetrical about an axis bisecting the cavity.

13. A solar thermal control system, comprising:

a membrane configured to receive solar energy, wherein the membrane is configured to form a cavity between the membrane and an outer surface of a structure by coupling to the outer surface, and wherein the solar energy is configured to heat air within the cavity;

a thermal collection unit configured to be coupled to the outer surface about an opening formed in the outer surface of the structure, covered by the membrane, and connected to the cavity; and

a ducting system coupled to the thermal collection unit and configured to direct air from the thermal collection unit to at least one of the interior of the structure and a vent;

wherein the membrane comprises a plurality of overlapping tiles, each of the plurality of overlapping tiles comprising a plurality of support structures;

wherein each of the plurality of support structures is integrated within one of the plurality of overlapping tiles;

wherein the plurality of support structures of one of the plurality of overlapping tiles are arranged in a plurality of columns, each of the plurality of columns arranged so as to have one of the plurality of support structures that is offset relative to one of the plurality of support structures of another of the plurality of columns;

wherein each of the plurality of support structures includes an upstream face having a rounded leading edge and each of the plurality of support structures is approximately U-shaped to reduce air drag within the cavity;

wherein the thermal collection unit comprises a hood having flanges configured to attach to the outer surface; and

wherein the thermal collection unit is configured to be coupled to the outer surface via the flanges.

14. The system of claim 13 , wherein the plurality of support structures are located such that a velocity profile of the air within the cavity is substantially symmetrical about an axis bisecting the cavity.

15. A method of heating a building having an outer surface using a solar thermal control system having a plurality of feet disposed on the outer surface along a first direction and a second direction orthogonal to the first direction, a membrane supported by the plurality of feet above the outer surface and forming a cavity between the membrane and the outer surface, the membrane including a plurality of overlapping tiles and each of the plurality of feet includes a rounded leading edge and is approximately U-shaped to reduce air drag within the cavity, and a thermal collection unit including a hood having flanges configured to attach to the outer surface and configured to be coupled to the outer surface via the flanges, the method comprising:

routing air from the cavity through a first gap formed between the plurality of feet disposed along the first direction to the thermal collection unit;

routing air from the cavity through a second gap formed between the plurality of feet disposed along the second direction to the thermal collection unit; and

directing air from the thermal collection unit that is received from the cavity, underneath the outer surface and into an interior of the building.

16. The method of claim 15 , wherein at least one of routing air from the cavity through the first gap or routing air from the cavity through the second gap induces a cross-flow within the cavity and between the outer surface and the membrane.

17. The method of claim 15 , wherein routing air from the cavity through the first gap and routing air from the cavity through the second gap creates a velocity profile of the air within the cavity that is substantially symmetrical about an axis bisecting the cavity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2016
From: HAYNES, ANDREW; PARTRIDGE, ASHTON; FERNANDEZ, DANIEL; KVASNICKA, JOHAN; BATES, DAVID; MORROW, CHRISTOPHER
To: ZINNIATEK LIMITED
Reel/Frame 039903/0975 →
Continuity (2)
Provisional Application 61949482 · Mar 7, 2014
Related Publication 20170059184A1 · Mar 2, 2017