IP Library Granted Patent US 10,454,069
Granted Patent B2
US 10,454,069 · App. 15/120,392 · Granted Oct 22, 2019

OLED with variable thickness organic functional layer

Inventors: Daniel Riedel (Regensburg, DE); Thomas Wehlus (Lappersdorf, DE); Carola Diez (Regensburg, DE); Nina Riegel (Tegernheim, DE); Ulrich Niedermeier (Lieblfing, DE); Arne Fleißner (Regensburg, DE); Erwin Lang (Regensburg, DE)
Assignee: OSRAM OLED GmbH
H01L51/5265H01L51/0011H01L51/504H01L51/5056H01L51/5072H01L51/5206H01L51/5221H01L51/56H01L2251/558
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Quick Facts
Patent No.
US 10,454,069
App. No.
15/120,392
Granted
Oct 22, 2019
Kind
B2
Abstract

An organic light-emitting device and a method for producing an organic light emitting device are disclosed. In an embodiment the device includes a substrate and at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation. The at least one layer sequence includes at least one first electrode surface arranged on the substrate, at least one second electrode surface arranged on the first electrode surface and an organic functional layer stack having organic functional layers between the first electrode surface and the second electrode surface. The organic functional layer stack includes at least one organic light-emitting layer, wherein the at least one organic light-emitting layer is configured to emit light, wherein the organic functional layer stack includes at least one inhomogeneity layer, and wherein a thickness of the at least one inhomogeneity layer varies in a lateral direction.

Claims (35)

1. An organic light-emitting device comprising:

an uneven substrate having a surface that varies continuously periodically in a lateral direction; and

at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation, the at least one layer sequence comprising:

at least one first electrode surface arranged on the substrate;

at least one second electrode surface arranged on the first electrode surface; and

an organic functional layer stack with organic functional layers between the first electrode surface and the second electrode surface,

wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer, wherein a thickness of the inhomogeneity layer varies continuously periodically in the lateral direction, and

wherein more material of the inhomogeneity layer is disposed in regions in which the surface of the substrate is perpendicular to a vertical direction, while less material is disposed in other regions, in which the surface of the substrate is not perpendicular to the vertical direction.

2. The device according to claim 1 , wherein the thickness of the inhomogeneity layer varies by at least 5 nm.

3. The device according to claim 1 , wherein the thickness of the inhomogeneity layer varies continuously.

4. The device according to claim 1 , wherein the first electrode surface or the second electrode surface is reflective, and wherein the inhomogeneity layer is arranged between a light-emitting layer and the first or second electrode surface.

5. The device according to claim 1 , wherein the inhomogeneity layer is an organic hole conducting layer or an organic electron conducting layer.

6. The device according to claim 1 , wherein a plurality of light-emitting layers is arranged between the first electrode surface and the second electrode surface, and wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another.

7. The device according to claim 1 , wherein a thickness of the substrate varies in the lateral direction.

8. The device according to claim 1 , wherein the inhomogeneity layer is different from the light-emitting layers.

9. The device according to claim 1 , wherein a thickness of the substrate varies in the lateral direction by more than 200 nm.

10. A method for producing an organic light-emitting device, the method comprising:

providing an uneven substrate having a surface that varies continuously periodically in a lateral direction; and

applying a layer sequence suitable for generating electromagnetic radiation to the substrate, wherein applying the layer sequence comprises applying at least one first electrode surface on the substrate, applying at least one second electrode surface on the first electrode surface, and forming an organic functional layer stack with an organic functional layers between the first electrode surface and the second electrode surface,

wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer, wherein a thickness of the inhomogeneity layer varies continuously periodically in the lateral direction, and

wherein the inhomogeneity layer is formed by depositing a material layer such that a vertical material flow occurs so that the inhomogeneity layer comprises more material in regions in which the surface of the substrate is perpendicular to a vertical direction, while less material is deposited in other regions, in which the surface of the substrate is not perpendicular to the vertical direction.

11. The method according to claim 10 , wherein a thickness of the substrate varies in the lateral direction, and wherein the organic functional layer stack is applied to the substrate in such a way that the inhomogeneity layer is formed.

12. The method according to claim 10 , wherein forming the organic functional layer stack comprises forming the organic functional layer stack at least partially by vapor deposition.

13. The method according to claim 12 , further comprising varying an angle between a material flow occurring in the vapor deposition and a vertical direction.

14. The method according to claim 12 , further comprising moving a shadow mask in the vertical direction or the lateral direction while forming the inhomogeneity layer.

15. The method according to claim 12 , wherein a first part of the inhomogeneity layer is formed using a first mask with at least a first opening and a second part of the inhomogeneity layer is formed using a second mask with a plurality of second openings, the second openings are smaller than the first opening.

16. The method according to claim 10 , wherein a thickness of the substrate varies in the lateral direction by more than 200 nm, and wherein the organic functional layer stack is applied to the substrate in such a way that the inhomogeneity layer is formed.

17. An organic light-emitting device comprising:

a plane substrate; and

at least one layer sequence arranged on the substrate and suitable for generating electromagnetic radiation, the at least one layer sequence comprising:

at least one first electrode surface arranged on the substrate;

at least one second electrode surface arranged on the first electrode surface; and

an organic functional layer stack with organic functional layers between the first electrode surface and the second electrode surface, wherein the organic functional layer stack comprises a plurality of light-emitting layers, wherein the light-emitting layers are configured to generate electromagnetic radiation from wavelength ranges that are different from one another, wherein the organic functional layer stack comprises at least one inhomogeneity layer,

wherein a thickness of the inhomogeneity layer varies continuously periodically in a lateral direction, and

wherein the inhomogeneity layer is directly deposited on a plane layer of the organic functional layer stack.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2020
From: OSRAM OLED GMBH
To: DOLYA HOLDCO 5 LIMITED
Reel/Frame 053464/0374 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 11/658.772 REPLACED 11/658.772 PROPERTY NUMBERS PREVIOUSLY RECORDED AT REEL: 053464 FRAME: 0395. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 11, 2020
From: DOLYA HOLDCO 5 LIMITED
To: PICTIVA DISPLAYS INTERNATIONAL LIMITED
Reel/Frame 053464/0395 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2016
From: RIEDEL, DANIEL; WEHLUS, THOMAS; DIEZ, CAROLA; RIEGEL, NINA; NIEDERMEIER, ULRICH; FLEISSNER, ARNE; LANG, ERWIN
To: OSRAM OLED GMBH
Reel/Frame 040396/0384 →
Priority Claims (1)
DE 10 2014 102 191 · Feb 20, 2014 · national
Continuity (1)
Related Publication 20170229675A1 · Aug 10, 2017