IP Library Granted Patent US 10,232,545
Granted Patent B2
US 10,232,545 · App. 15/123,011 · Granted Mar 19, 2019

Machine component facilitating mold base movement

Inventors: Kirk Edward Maki (Tecumseh, MI); Theodore F. Eberle (Ann Arbor, MI)
Assignee: Amcor Rigid Plastics USA, LLC
B29C49/28B29C49/14B29C49/30B29C49/42B29C49/70B29C49/4815B29C49/541B29C2049/024B29C2049/4892B29C2049/702B29K2105/253B29L2031/712B29L2031/7158
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Quick Facts
Patent No.
US 10,232,545
App. No.
15/123,011
Granted
Mar 19, 2019
Kind
B2
Abstract

A blow molding machine assembly configured to be mounted to a blow molding machine to move a mold base configured to form a container base. The blow molding machine assembly includes an over-stroke cylinder and a counter-stretch rod. The over-stroke cylinder is configured to move the mold base between an extended base position and a retracted base position. The counter-stretch rod is movable between a retracted rod position in which the counter-stretch rod does not extend out from within the mold base, and an extended rod position in which the counter-stretch rod extends out from within the mold base.

Claims (56)

1. A blow molding machine assembly configured to be mounted to a blow molding machine to move a mold base configured to form a container base, the blow molding machine assembly comprising:

an over-stroke cylinder configured to move the mold base between an extended base position and a retracted base position; and

a counter-stretch rod movable between a retracted rod position in which the counter-stretch rod does not extend out from within the mold base, and an extended rod position in which the counter-stretch rod extends out from within the mold base;

wherein the counter-stretch rod is slidably mounted within a counter-stretch cylinder; and

wherein the counter-stretch cylinder terminates prior to reaching the over-stroke cylinder.

2. The assembly of claim 1 , wherein the over-stroke cylinder defines a hollow center in which a base of the counter-stretch rod is seated.

3. The assembly of claim 1 , wherein the counter-stretch rod is slidably mounted within the over-stroke cylinder.

4. The assembly of claim 1 , wherein the counter-stretch cylinder is connected to the over-stroke cylinder with an adaptor.

5. The assembly of 4 , wherein the adaptor extends into the over-stroke cylinder.

6. The assembly of claim 1 , wherein the counter-stretch rod is slidably mounted within a toroidal cylinder.

7. The assembly of claim 1 , wherein the over-stroke cylinder is configured to be mounted directly to a frame of the blow-molding machine.

8. A blow molding machine assembly configured to be mounted to a blow molding machine to move a mold base configured to form a container base, the blow molding machine assembly comprising:

an over-stroke cylinder configured to move the mold base along a longitudinal axis of the assembly between an extended base position and a retracted base position; and

a counter-stretch device movable along the longitudinal axis between a retracted counter-stretch position in which the counter-stretch device does not extend out from within the mold base, and an extended counter-stretch position in which the counter-stretch device extends out from within the mold base;

wherein the mold base includes a first portion and a second portion, the second portion is movable relative to the first portion to facilitate formation of a bottle base.

9. The assembly of claim 8 , the assembly further comprising a main body including a first mounting portion configured to fixedly couple with a second mounting portion.

10. The assembly of claim 8 , wherein the blow-molding machine is a two-step blow molding machine.

11. The assembly of claim 8 , wherein the over-stroke cylinder is a toroidal cylinder.

12. The assembly of claim 11 , wherein the over-stroke cylinder includes an annular flange extending therefrom.

13. The assembly of claim 8 , wherein the overstroke cylinder includes a first end and a second end opposite thereto, the mold base is mounted proximate to the first end.

14. The assembly of claim 8 , wherein the overstroke cylinder includes a first end and a second end opposite thereto, the mold base is mounted directly to the first end.

15. The assembly of claim 9 , further comprising a recess defined at an outer surface of the main body, the recess configured to cooperate with a locking ring of a mold holding unit to couple the mold holding unit to the main body.

16. The assembly of claim 8 , wherein the counter-stretch device is slidably mounted within the over-stroke cylinder.

17. The assembly of claim 8 , wherein the counter-stretch device includes a base slidably mounted within the over-stroke cylinder, and a counter-stretch rod extending from the base, the counter-stretch rod configured to extend through and out from within an aperture defined by the mold base when the counter-stretch device is in an extended position.

18. The assembly of claim 17 , wherein the counter-stretch rod is configured to not extend out from within the aperture when the counter-stretch device is in a retracted position.

19. The assembly of claim 15 , wherein the main body includes a base portion and a head portion coupled thereto, the recess defined in the head portion.

20. The assembly of claim 8 , wherein the mold base is coupled to the over-stroke cylinder with a collar.

21. The assembly of claim 8 , wherein:

the mold base includes a first base portion defining apertures therein and a second base portion including a plurality of projections;

the projections do not extend through the apertures, or do not substantially extend through the apertures, when the second base portion is in a retracted position; and

the projections substantially extend through the apertures when the second base portion is in an extended position.

22. The assembly of claim 8 , wherein:

the mold base includes a first base portion, a second base portion, and an insulator between the first and the second base portions; and

the first base portion defines a first passageway configured for receipt of a coolant.

23. The assembly of claim 22 , wherein the second base portion includes a second passageway configured to receive a liquid configured to heat the second base portion.

24. The assembly of claim 22 , wherein the second base portion includes a heating element.

25. The assembly of claim 8 , wherein the mold base defines at least one passageway extending therethrough configured to permit airflow to pass out from within the over-stroke cylinder to an outer surface of the mold base to facilitate removal of a bottle off of the base.

26. The assembly of claim 8 , wherein the mold base includes a piston configured to move between a retracted position within the mold base to an extended position in which the piston extends out from within the mold base to facilitate removal of a bottle off of the base.

27. The assembly of claim 8 , wherein at least one of the counter-stretch device and the over-stroke cylinder are movable with at least one of air, a spring, a servo, or pneumatic actuation.

28. The assembly of claim 8 , wherein the over-stroke cylinder is configured to move vertically over a range of up to about 50 mm within an actuation time of 150 milliseconds or less.

29. The assembly of claim 8 , wherein an area of the over-stroke cylinder is greater than a maximum surface area of the mold base as projected on a flat surface.

30. The assembly of claim 29 , wherein the projected area of the mold base on a flat surface is equal to or less than 110 cm 2 .

31. The assembly of claim 8 , wherein the mold base defines a bore extending therethrough.

32. The assembly of claim 8 , wherein the assembly is configured to form containers having a base surface area of greater than 100 cm 2 .

33. A method for blow molding a container comprising:

inserting a preform into a mold suspended above an over-stroke/counter-stretch assembly coupled to a blow molding machine;

closing the mold;

blowing the preform into the mold when a mold base is positioned out from within the mold by an over-stroke cylinder of the assembly arranged at a retracted position, the mold base includes a first portion and a second portion, the second portion is movable relative to the first portion to facilitate formation of a bottle base;

guiding the preform into the mold with a counter-stretch rod as the preform is stretched into the mold;

retracting the counter-stretch rod out from within the mold as the preform is stretched;

after the preform has been stretched to a final position, moving the mold base into the mold with the over-stroke cylinder;

after a base of the container has been formed, moving the mold base out from within the mold with the over-stroke cylinder;

opening the mold; and

removing the container from the mold.

34. The method of claim 33 , further comprising guiding the preform into the mold with the counter-stretch rod slidably mounted within the over-stroke cylinder.

35. The method of claim 33 , further comprising retracting the counter-stretch rod within the over-stroke cylinder as the preform is stretched.

Assignments (4)
CHANGE OF NAME Recorded Mar 24, 2020
From: AMCOR RIGID PLASTICS USA, LLC
To: AMCOR RIGID PACKAGING USA, LLC
Reel/Frame 052217/0418 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2018
From: AMCOR GROUP GMBH
To: AMCOR RIGID PLASTICS USA, LLC
Reel/Frame 047215/0173 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2017
From: AMCOR LIMITED
To: AMCOR GROUP GMBH
Reel/Frame 043595/0444 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2016
From: EBERLE, THEODORE F.; MAKI, KIRK EDWARD
To: AMCOR LIMITED
Reel/Frame 039613/0200 →
Continuity (2)
Provisional Application 61947011 · Mar 3, 2014
Related Publication 20170072617A1 · Mar 16, 2017