Hydraulic ram with a side load sensor
A hydraulic cylinder assembly, a sensor assembly for a cylinder assembly and methods of assembling and operating a cylinder assembly. The cylinder assembly may include a housing; a ram slidably mounted in the housing; and a sensor assembly mounted between the housing and the ram and operable to sense a side load. The sensor assembly may be incorporated into a bearing. In some constructions, the sensor assembly may include a capacitive sensor. In some constructions, the sensor assembly may include a piezoelectric sensor.
1. A hydraulic cylinder assembly comprising:
a housing;
a ram slidably mounted in the housing; and
a sensor assembly mounted between the housing and the ram and operable to sense a side load, the sensor assembly including,
a first inner conductive plate extending about a first portion of a circumference of the ram,
a first middle plate and a second middle plate, and
a first outer conductive plate extending about the first portion of the circumference of the ram, the first inner conductive plate and the first outer conductive plate being separated the first middle plate, the first inner conductive plate and the first outer conductive plate being operable to sense a side load on the first portion of the circumference of the ram,
a second inner conductive plate extending about a second portion of a circumference of the ram spaced from the first portion of the circumference, and
a second outer conductive plate extending about the second portion of the circumference of the ram, the second inner conductive plate and the second outer conductive plate being separated by the second middle plate, the second inner conductive plate and the second outer conductive plate being operable to sense a side load on the second portion of the circumference of the ram.
2. The cylinder assembly of claim 1 , further comprising a bearing mounted in the housing between the ram and the housing, the sensor assembly being incorporated into the bearing.
3. The cylinder assembly of claim 2 , wherein the bearing includes an inner wear plate engageable with an outer surface of the ram, the inner wear plate being between the ram and the sensor assembly.
4. The cylinder assembly of claim 3 , wherein the bearing further includes an outer wear plate engageable with an inner surface of the housing, the outer wear plate being between the sensor assembly and the housing.
5. The cylinder assembly of claim 1 , wherein the first and second middle plates serve as dielectrics.
6. The cylinder assembly of claim 1 , wherein the first inner conductive plate, the first middle plate and the first outer conductive plate are annular.
7. The cylinder assembly of claim 1 , wherein the housing includes a side wall defining a radial opening, and wherein the cylinder assembly further comprises a circuit electrically connected to the sensor assembly, the circuit including a wire electrically connected to the sensor assembly and extending through the opening to an exterior of the housing.
8. The cylinder assembly of claim 7 , wherein the cylinder assembly is a double-acting cylinder assembly, and wherein the housing includes a plug sealing the opening.
9. The cylinder assembly of claim 1 , wherein the housing includes an end wall defining an axial opening, and wherein the cylinder assembly further comprises a circuit electrically connected to the sensor assembly, the circuit including a wire electrically connected to the sensor assembly and extending through the opening to an exterior of the housing.
10. The cylinder assembly of claim 9 , wherein the cylinder assembly is a double-acting cylinder assembly, and wherein the housing includes a plug sealing the opening.
11. The cylinder assembly of claim 9 , wherein the housing includes a side wall and a stop ring providing the end wall, the stop ring being removably connected to the side wall.
12. The cylinder assembly of claim 1 , further comprising a circuit electrically connected to the sensor assembly, the circuit including a controller electrically connected to the sensor assembly, the controller being operable to receive a signal from the sensor assembly and to determine a side load.