IP Library Granted Patent US 10,669,415
Granted Patent B2
US 10,669,415 · App. 15/127,594 · Granted Jun 2, 2020

Thermoplastic elastomer composition for encapsulation

Inventor: Sylvain Thimonier (Estrees Saint Denis, FR)
Assignee: SAINT-GOBAIN GLASS FRANCE
C08L25/10B29C45/14434B29C48/154B29C48/155B29C48/92C03C17/32C08F255/04C08F287/00C08L53/02B29C2948/92704B29K2009/06B29K2709/08C08K5/54C08L2205/025C08L2205/035
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Quick Facts
Patent No.
US 10,669,415
App. No.
15/127,594
Granted
Jun 2, 2020
Kind
B2
Abstract

A thermoplastic composition for overmolding of an elastomer on a substrate made of mineral glass includes: ( 1 ) from 50 to 70% by weight of at least one thermoplastic elastomer (TPE) chosen from copolymers comprising styrene blocks (TPE-Ss), (b) from 20 to 35% by weight of a polyolefin chosen from propylene homopolymers (PPs), ethylene homopolymers (PEs) and copolymers of propylene and ethylene, and (c) at least 7% by weight of a functional alkoxysilane. The percentages are expressed with respect to the sum of the components (a), (b) and (c).

Claims (48)

1. A process for overmolding by injection molding of a thermoplastic composition over a glazing, the process comprising:

(1) heating a thermoplastic composition comprising:

(a) from 50 to 68% by weight of at least one thermoplastic elastomer (TPE), which is a copolymer comprising styrene blocks (TPE-Ss);

(b) from 20 to 35% by weight of a polyolefin selected from the group consisting of propylene homopolymers (PPs), ethylene homopolymers (PEs), and copolymers of propylene and ethylene; and

(c) at least 8% by weight of a functional alkoxysilane, wherein the percentages are with respect to the sum of the components (a), (b) and (c),

to a temperature sufficient to obtain a viscosity of less than 1000 Pa·s −1 , thereby producing a heated thermoplastic composition;

(2) injecting the heated thermoplastic composition into a mold cavity into which is inserted an edge of the glazing, thereby producing a glazing-overmolding assembly; and

(3) removing the glazing-overmolding assembly from the mold,

wherein apart of the glazing which comes into contact with the thermoplastic composition is devoid of an organic priming layer, and wherein the heated thermoplastic composition comes directly into contact with the glazing.

2. A process for overmolding by extrusion of a thermoplastic composition onto a glazing, the process comprising:

(1) heating a thermoplastic composition comprising:

(a) from 50 to 68% by weight of a thermoplastic elastomer (TPE), which is a copolymer comprising styrene blocks (TPE-Ss);

(b) from 20 to 35% by weight of a polyolefin selected from the group consisting of propylene homopolymers (PPs), ethylene homopolymers (PEs), and copolymers of propylene and ethylene; and

(c) at least 8% by weight of a functional alkoxysilane, wherein the percentages are with respect to the sum of the components (a), (b) and (c),

in an extruder, up to a temperature sufficient to obtain a viscosity of less than 1000 Pa·s −1 , thereby producing a heated thermoplastic composition; and

(2) extruding the heated thermoplastic composition in contact with an edge of the glazing,

wherein a part of the glazing which comes into contact with the thermoplastic composition is devoid of an organic priming layer, and wherein the heated thermoplastic composition comes directly into contact with the glazing.

3. The process as claimed in claim 1 , further comprising heating the overmolded glazing.

4. The process as claimed in claim 1 , further comprising:

before injecting the heated thermoplastic composition, heating the edge of the glazing to be overmolded.

5. The process as claimed in claim 1 , further comprising:

physically pretreating a surface of the glazing to be overmolded with a plasma or a corona discharge.

6. The process as claimed in claim 2 , further comprising heating the overmolded glazing.

7. The process as claimed in claim 2 , further comprising a stage of heating the edge of the glazing before the stage of extruding.

8. The process as claimed in claim 2 , further comprising a stage of physical pretreatment of a surface of the glazing to be oveiinolded with a plasma.

9. The process as claimed in claim 1 , wherein the thermoplastic composition further comprises from 0.5 to 10% by weight with respect to the sum of (a)+(b)+(c), of an organic polymer grafted with maleic anhydride (MAH).

10. The process as claimed in claim 9 , wherein the organic polymer grafted with maleic anhydride is selected from the group consisting of a TPE-S grafted with maleic anhydride and a polyolefin grafted with maleic anhydride.

11. The process as claimed in claim 1 , wherein the functional alkoxysilane is at least one selected from the group consisting of an aminosilane, an epoxysilane, a vinylsilane, a mercaptosilane and a (meth)acryloyisilane.

12. The process as claimed in claim 1 , wherein the thermoplastic composition is devoid of a volatile organic solvent.

13. The process as claimed in claim 1 , wherein the thermoplastic composition comprises:

(b) from 22 to 30% by weight of the polyolefin.

14. The process as claimed in claim 1 , wherein the thermoplastic composition comprises:

(c) from 8 to 20% by weight of the functional alkoxysilane.

15. The process as claimed in claim 1 , wherein the thermoplastic composition further comprises from 1 to 5% by weight, with respect to the sum of (a)+(b)+(c), of an organic polymer grafted with maleic anhydride (MAH).

16. The process as claimed in claim 1 , wherein the functional alkoxysilane is a mixture of at least two silanes selected from the group consisting of an aminosilane, a vinylsilane and an epoxysilane.

17. The process as claimed in claim 2 , wherein the thermoplastic composition further comprises from 0.5 to 10% by weight with respect to the sum of (a)+(b)+(c), of an organic polymer grafted with maleic anhydride (MAH).

18. The process as claimed in claim 17 , wherein the organic polymer grafted with maleic anhydride is selected from the group consisting of a TPE-S grafted with maleic anhydride and a polyolefin grafted with maleic anhydride.

19. The process as claimed in claim 2 , wherein the functional alkoxysilane is at least one selected from the group consisting of an aminosilane, an epoxysilane, a vinylsilane, a mercaptosilane and a (meth)aciyloylsilane.

20. The process as claimed in claim 2 , wherein the thermoplastic composition is devoid of a volatile organic solvent.

21. The process as claimed in claim 2 , wherein the thermoplastic composition comprises:

(b) from 22 to 30% by weight of the polyolefin.

22. The process as claimed in claim 2 , wherein the thermoplastic composition comprises:

(c) from 8 to 20% by weight of the functional alkoxysilane.

23. The process as claimed in claim 2 , wherein the thermoplastic composition further comprises from 1 to 5% by weight, with respect to the sum of (a)+(b)+(c), of an organic polymer grafted with maleic anhydride (MAH).

24. The process as claimed in claim 2 , wherein the functional alkoxysilane is a mixture of at least two silanes selected from the group consisting of an aminosilane, a vinylsilane and an epoxysilane.

25. The process as claimed in claim 1 , wherein the thermoplastic composition comprises:

(a) from 50 to 65% by weight of the thermoplastic elastomer (TPE); and

(c) from 9 to 15% by weight of the functional alkoxysilane.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded May 16, 2025
From: SAINT-GOBAIN GLASS FRANCE
To: SAINT-GOBAIN SEKURIT FRANCE
Reel/Frame 071969/0743 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2016
From: THIMONIER, SYLVAIN
To: SAINT-GOBAIN GLASS FRANCE
Reel/Frame 039802/0069 →
Priority Claims (1)
FR 14 52580 · Mar 26, 2014 · national
Continuity (1)
Related Publication 20170130043A1 · May 11, 2017
Cited By (1)
US 12,643,311