IP Library Granted Patent US 10,364,512
Granted Patent B2
US 10,364,512 · App. 15/128,882 · Granted Jul 30, 2019

Multifilament and braid

Inventors: Yasunori Fukushima (Otsu, JP); Masayuki Shirako (Otsu, JP); Hirokazu Nishimura (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D01D5/04D01F6/04D04C1/02D04C1/06
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Quick Facts
Patent No.
US 10,364,512
App. No.
15/128,882
Granted
Jul 30, 2019
Kind
B2
Abstract

It is provided that a multifilament and a braid that are capable of being processed into products in a wide range of temperature and are excellent in dimensional stability and abrasion resistance. A multifilament comprising 5 or more monofilaments, wherein the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit, and shows 1000 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 5 cN/dtex in accordance with JIS L-1095.

Claims (34)

1. A multifilament comprising 5 or more monofilaments, wherein

the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit, and shows 1000 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 5 cN/dtex in accordance with JIS L-1095.

2. The multifilament according to claim 1 , which shows 100 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 10 cN/dtex in accordance with JIS L-1095.

3. The multifilament according to claim 1 , wherein the monofilament has a titer of 3 dtex or more and 40 dtex or less.

4. The multifilament according to claim 1 , which has a maximum thermal stress of 0.20 cN/dtex or more.

5. The multifilament according to claim 1 , wherein a coefficient of variation CV of initial modulus defined by Equation (1) below is 30% or less:

Coefficient of variation CV(%)=(standard deviation of initial modulus of the monofilament)/(average value of initial moduli of monofilament)×100  (1).

6. The multifilament according to claim 1 , which has a thermal stress of 0.15 cN/dtex or more at 120° C.

7. The multifilament according to claim 1 , which has a thermal shrinkage of 0.20% or less at 70° C. and a thermal shrinkage of 3.0% or less at 120° C.

8. The multifilament according to claim 1 , which has a tensile strength of 18 cN/dtex or more and an initial modulus of 600 cN/dtex or more.

9. A method for producing the multi filament according to claim 1 , the method comprising:

a dissolution step of dissolving the polyethylene in a solvent to obtain a polyethylene solution;

a spinning step of discharging the polyethylene solution out of a nozzle at a temperature of melting point of the polyethylene or higher and cooling a discharged yarn thread with a coolant at 10° C. or higher and 60° C. or lower;

a drawing step of drawing a discharged undrawn yarn while removing the solvent; and

a winding step of winding a resulting yarn at 50° C. or lower and at a tensile force of 5 cN/dtex or less, wherein

the drawing step includes 1 or more and 3 or less in number of drawing step, a draw ratio is 7.0 times or more and 60 times or less, and a total drawing time is 0.5 minutes or longer and 20 minutes or shorter.

10. A braid comprising a multifilament comprising 5 or more monofilaments, wherein

the braid shows 1000 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 5 cN/dtex in accordance with JIS L-1095, and

the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit.

11. The braid according to claim 10 , wherein in the abrasion resistance test measured at a load of 5 cN/dtex, a difference between a number of reciprocating abrasions of the braid and a number of reciprocating abrasions of the multifilament in a state where the braid is unbraided is 320 times or less.

12. The braid according to claim 10 , wherein the multifilament in the state where the braid is unbraided shows 100 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 10 cN/dtex in accordance with JIS L-1095.

13. The braid according to claim 10 , wherein a difference between a tensile strength of the braid and a tensile strength of the multifilament in the state where the braid is unbraided is 5 cN/dtex or less.

14. The braid according to claim 10 , which has a thermal shrinkage of 3.0% or less at 120° C.

15. The braid according to claim 10 , which has a tensile strength of 18 cN/dtex or more and an initial modulus of 300 cN/dtex or more.

16. The braid according to claim 10 , wherein the monofilament has a titer of 2 dtex or more and 40 dtex or less in the state that the braid is unbraided.

17. The braid according to claim 10 , wherein the multifilament in the state that the braid is unbraided has a thermal shrinkage of 0.11% or less at 70° C. and a thermal shrinkage of 2.15% or less at 120° C.

18. The braid according to claim 10 , wherein the multifilament in the state that the braid is unbraided has a thermal stress of 0.15 cN/dtex or more at 120° C.

19. A method for producing the braid according to claim 10 , the method comprising a step of:

braiding the multifilament and performing heat treatment, wherein

the heat treatment is performed at 70° C. or higher; a time of the heat treatment is 0.1 seconds or longer and 30 minutes or shorter; and a tensile force of 0.02 cN/dtex or more and 15 cN/dtex or less is applied to the braid in the heat treatment.

20. The method for producing the braid according to claim 19 , wherein a length of the braid after the heat treatment is 1.05 times or more and 15 times or less as long as a length of the braid before the heat treatment by the tensile force.

21. A fishing line obtained from the braid according to claim 10 .

22. A net obtained from the braid according to claim 10 .

23. A rope obtained from the braid according to claim 10 .

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2016
From: FUKUSHIMA, YASUNORI; SHIRAKO, MASAYUKI; NISHIMURA, HIROKAZU
To: TOYOBO CO., LTD.
Reel/Frame 039848/0652 →
Priority Claims (4)
JP 2014-068774 · Mar 28, 2014 · national
JP 2014-068776 · Mar 28, 2014 · national
JP 2014-118488 · Jun 9, 2014 · national
JP 2014-118490 · Jun 9, 2014 · national
Continuity (1)
Related Publication 20170107642A1 · Apr 20, 2017