IP Library Granted Patent US 10,386,654
Granted Patent B2
US 10,386,654 · App. 15/130,831 · Granted Aug 20, 2019

Ophthalmic lens with graded microlenses

Inventors: Michael Marshall (Andover, MN); José A. Orozco Rodriguez (Saint Paul, MN); Richard Blacker (Lino Lakes, MN)
Assignee: Vision Ease, LP
G02C7/06G02B3/0043G02C7/022G02B3/0012G02C2202/16
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Quick Facts
Patent No.
US 10,386,654
App. No.
15/130,831
Granted
Aug 20, 2019
Kind
B2
Abstract

An ophthalmic lens incorporating an array of microlenses.

Claims (30)

1. A spectacle lens comprising:

a spectacle lens substrate having a front optical surface and a back optical surface; and

a thin film molded with the spectacle lens substrate, the thin film comprising a first array of microlenses, each microlens of the first array of microlenses comprising a substantially same focal point and formed of a plurality of layers of different materials having different refractive indices relative to one another.

2. The lens of claim 1 wherein the spectacle lens substrate is a cast monomer or a thermoplastic polymer.

3. The lens of claim 1 wherein the first array of microlenses is distributed over only a portion of a surface of the thin film.

4. The lens of claim 1 wherein the first array of microlenses is distributed over an entirety of a surface of the thin film.

5. The lens of claim 1 further comprising a second array of microlenses, wherein each microlens of the second array of microlenses is formed differently than each microlens of the first array of microlenses.

6. The lens of claim 1 wherein the first array of microlenses comprises microlenses formed of a material layer having a refractive index in a range of approximately 1.8 to 2.1.

7. The lens of claim 1 wherein the first array of microlenses comprises microlenses formed of a material layer having a refractive index in a range of approximately 1.5 to 2.3.

8. The lens of claim 1 wherein the first array of microlenses comprises a material having a refractive index different from a refractive index of a material from which the spectacle lens substrate is formed.

9. The lens of claim 1 wherein the first array of microlenses comprises a different material from which the ophthalmic lens substrate is formed.

10. The lens of claim 1 wherein the first array of microlenses is distributed non-uniformly over a surface of the thin film.

11. The lens of claim 1 wherein the thin film is molded to the front surface of the spectacle lens substrate.

12. The lens of claim 1 wherein the thin film is molded within an interior of the spectacle lens substrate.

13. A multifocal spectacle lens comprising:

a spectacle lens substrate having a front optical surface and a back optical surface; and

a thin film laminate incorporated into the spectacle lens substrate, the thin film laminate comprising a first plurality of static microlenses having a first optical power and sharing a substantially same first focal point and a second plurality of static microlenses having a second optical power different from the first optical power and sharing a substantially same second focal point different from the first focal point, each microlens of the first plurality of microlenses and the second plurality of microlenses formed of a material having a refractive index distinct from a refractive index of the spectacle lens substrate.

14. The lens of claim 13 wherein the first plurality of microlenses comprises a material having a refractive index that is distinct from a refractive index of the second plurality of microlenses.

15. The lens of claim 13 wherein the first plurality of microlenses comprises a different material from which the spectacle lens substrate is formed.

16. The lens of claim 13 wherein the first plurality of microlenses and the second plurality of microlenses are distributed evenly across an entirety of the thin film laminate.

17. The lens of claim 13 wherein the thin film laminate is incorporated into the front surface of the spectacle lens substrate.

18. The lens of claim 13 wherein the thin film laminate is incorporated within an interior of the spectacle lens substrate.

19. A method for forming a spectacle lens comprising:

obtaining a thin film laminate comprising an array of microlenses having a substantially common focus, each microlens of the array of microlenses formed by vapor deposition of a material having a first refractive index; and

molding the thin film laminate with a bulk lens material having a second refractive index different from the first refractive index.

20. The method of claim 19 wherein obtaining the thin film laminate comprising the array of microlenses having the substantially common focus comprises obtaining a thin film laminate comprising an array of microlenses in which each microlens of the array of microlenses is formed of a material having a refractive index different from a refractive index of the bulk lens material.

21. The method of claim 19 wherein obtaining the thin film laminate comprising the array of microlenses having the substantially common focus comprises obtaining a thin film laminate comprising an array of microlenses in which each microlens of the array of microlenses is formed of a plurality of layers of different materials having different refractive indices relative to one another.

22. The method of claim 19 wherein obtaining the thin film laminate comprising the array of microlenses having the substantially common focus comprises obtaining a thin film laminate comprising an array of microlenses distributed non-uniformly over a layer of the thin film laminate.

23. The method of claim 19 wherein molding the thin film laminate with a bulk lens material comprises forming a front surface of the spectacle lens with the thin film laminate.

24. The method of claim 19 wherein molding the thin film laminate with a bulk lens material comprises molding the thin film laminate within an interior of the spectacle lens.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2022
From: VISION EASE, LP
To: HOYA OPTICAL LABS OF AMERICA, INC.
Reel/Frame 059825/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2016
From: MARSHALL, MICHAEL; OROZCO RODRIGUEZ, JOSÉ A.; BLACKER, RICHARD
To: VISION EASE, LP
Reel/Frame 040195/0183 →
Continuity (2)
Provisional Application 62148102 · Apr 15, 2015
Related Publication 20160306192A1 · Oct 20, 2016
Cited By (17)
US 1,111,076 US 1,120,998 US 12,271,060 US 12,372,809 US 12,468,177 US 12,472,377 US 12,510,766 US 12,515,071 US 12,523,887 US 12,544,998 US 12,566,285 US 12,572,031 US 12,582,837 US 12,616,849 US 12,702,862 US 12,704,746 US 12,714,553