IP Library Granted Patent US 10,136,571
Granted Patent B2
US 10,136,571 · App. 15/136,623 · Granted Nov 27, 2018

Land cultivating systems and methods utilizing high-pressure fluid jet cutting techniques

Inventors: Gregory Dean Butler (Clare, AU); Jeffrey Evan Martel (Grimsby, CA); Mohamed A. Hashish (Bellevue, WA); Jean-Christophe Vidil (Redmond, WA)
Assignee: Flow International Corporation
A01B49/06A01B17/004A01B63/14A01B79/02A01C5/062A01C5/068A01C7/08A01C23/007A01C23/047
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Quick Facts
Patent No.
US 10,136,571
App. No.
15/136,623
Granted
Nov 27, 2018
Kind
B2
Abstract

Land cultivating systems and methods utilizing high-pressure fluid jet cutting techniques are disclosed. An example system includes a mobile unit, a traveler arrangement operably coupled to the mobile unit to ride on the surface of stubble residues as the mobile unit moves across land to be cultivated, and a fluid jet cutting head supported by the traveler arrangement. The cutting head is configured to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and underlying soil as the mobile unit moves across the land. A soil opening device is provided to form a furrow in the ground in line with the cut made by the high-pressure fluid jet, and a liquid injector nozzle is provided to discharge fertilizer or other chemical(s) into the soil.

Claims (113)

1. A high-pressure fluid jet system to assist with cultivating land having soil underlying stubble residues, the system comprising:

a mobile unit;

a traveler arrangement operably coupled to the mobile unit to ride on the surface of the stubble residues as the mobile unit moves across the land;

a fluid reservoir;

a pump coupled to the fluid reservoir and operable to selectively provide a source of high-pressure fluid;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from the pump, and being operable to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and the underlying soil as the mobile unit moves across the land during operation;

a soil opening device including a tine member coupled to the traveler arrangement aft of the fluid jet cutting head to form a furrow in the ground in line with the cut made by the high-pressure fluid jet discharged from the fluid jet cutting head during operation;

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer as the mobile unit moves across the land during operation,

a drive motor operably coupled to the tine member for adjusting a depth of soil engagement of the tine member; and

a controller in communication with the drive motor for controlling the depth of soil engagement of the tine member.

2. The system of claim 1 wherein the traveler arrangement comprises a standoff distance control mechanism to maintain a jet outlet of the fluid jet cutting head at a desired height above a surface of the stubble residues during operation.

3. The system of claim 2 wherein the standoff distance control mechanism includes a ski member arranged to ride on the surface of the stubble residues, the fluid jet cutting head being coupled to the ski member with the jet outlet thereof in close proximity to an underside of the ski member so as to maintain the fluid jet cutting head at the desired height above the surface of the stubble residues.

4. The system of claim 3 wherein an aft portion of the ski member is shaped to serve as a seed-firmer device to improve seed to soil contact of seeds deposited into the furrow formed by the soil opening device during operation.

5. The system of claim 1 , further comprising:

a seeding device coupled to the traveler arrangement and operable to deposit seeds in the furrow formed by the soil opening device.

6. The system of claim 5 , further comprising:

a seed-firmer device positioned aft of the soil opening device and configured to improve seed to soil contact of the seeds deposited into the furrow.

7. The system of claim 1 wherein the tine member includes a seed conduit extending therethrough for depositing seeds into the furrow as the tine member passes through the soil to form the furrow.

8. The system of claim 1 wherein the controller is configured to control the depth of soil engagement based at least in part on soil condition.

9. The system of claim 1 wherein the controller is configured to control the depth of soil engagement in coordination with the fluid jet discharged from the fluid jet cutting head to form a series of furrows in the soil underlying the stubble residues.

10. The high-pressure fluid jet system of claim 1 , further comprising:

a liquid source, the liquid source coupled to the liquid injector nozzle to supply liquid to be discharged, the liquid comprising the at least one of the insecticide, the wetter, the fungicide, the herbicide and the fertilizer.

11. The system of claim 10 , further comprising:

a controller in communication with the liquid source, the controller being configured to control the supply of the liquid to the liquid injector nozzle in coordination with the high-pressure fluid jet discharged from the fluid jet cutting head.

12. The system of claim 1 , further comprising:

a seed source; and

a controller in communication with the seed source, the controller being configured to coordinate the delivery of seeds from the seed source with the formation of the furrow in the ground.

13. The system of claim 1 wherein the fluid jet cutting head comprises:

an orifice member that is configured to generate the high-pressure fluid jet as a fan shaped jet as the high-pressure fluid from the pump passes through the orifice member.

14. The system of claim 13 wherein the fan shaped jet is characterized by a narrow jet width and an elongated jet length, and wherein the elongated jet length is aligned with a direction of travel of the fluid jet cutting head as the mobile unit moves across the land during operation.

15. The system of claim 1 wherein the fluid jet cutting head comprises:

an orifice member configured to generate the high-pressure fluid jet as the high-pressure fluid from the pump passes through the orifice member; and

a shroud to surround a portion of the high-pressure fluid jet downstream of the orifice member, the shroud including a port through which an additive is selectively supplied to mix with the high-pressure fluid jet.

16. The system of claim 1 wherein the fluid jet cutting head is one of a plurality of fluid jet cutting heads arranged in a parallel arrangement on the mobile unit, each fluid jet cutting head being operable to selectively discharge a respective high-pressure fluid jet into the land to make parallel cuts through the stubble residues and underlying soil.

17. The system of claim 1 wherein the fluid jet cutting head includes an orifice member configured to generate the high-pressure fluid jet and a sensor positioned downstream of the orifice member to sense a condition of the orifice member.

18. The system of claim 1 wherein the fluid jet cutting head includes a diamond orifice member configured to generate the high-pressure fluid jet as the high-pressure fluid from the pump passes through the diamond orifice member during operation.

19. The system of claim 1 wherein the pump is operable to selectively provide a source of high-pressure fluid at an operating pressure of at least 5,000 psi.

20. The system of claim 1 wherein the fluid jet cutting head comprises:

an orifice member configured to generate the high-pressure fluid jet as the high-pressure fluid from the pump passes through the orifice member,

a mixing chamber downstream of the orifice member, the mixing chamber being in fluid communication with an additive source to enable an additive to be introduced into the high-pressure fluid jet, the additive comprising at least one of an insecticide, a wetter, a fungicide, a herbicide and a fertilizer; and

a mixing nozzle in fluid communication with the mixing chamber, the mixing nozzle including a discharge conduit through which the additive and high-pressure fluid jet are further mixed prior to discharge from a jet outlet of the fluid jet cutting head.

21. A high-pressure fluid jet system to assist with cultivating land having soil underlying stubble residues, the system comprising:

a mobile unit;

a traveler arrangement operably coupled to the mobile unit to ride on the surface of the stubble residues as the mobile unit moves across the land;

a fluid reservoir;

a pump coupled to the fluid reservoir and operable to selectively provide a source of high-pressure fluid;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from the pump, and being operable to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and the underlying soil as the mobile unit moves across the land during operation;

a soil opening device coupled to the traveler arrangement all of the fluid jet cutting head to form a furrow in the around in line with the cut made by the high-pressure fluid jet discharged from the fluid jet cutting head during operation;

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer as the mobile unit moves across the land during operation; and

an additive source coupled to the fluid jet cutting head to supply an additive to be selectively mixed with the high-pressure fluid jet after jet formation, the additive comprising at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer.

22. The system of claim 21 , further comprising:

a controller in communication with the additive source, the controller being configured to control the supply of the additive to the fluid jet cutting head for mixing the additive with the high-pressure fluid jet only during a portion of a time in which the high-pressure fluid jet is discharged from the fluid jet cutting head.

23. A high-pressure fluid jet system to assist with cultivating land having soil underlying stubble residues, the system comprising:

a mobile unit;

a traveler arrangement operably coupled to the mobile unit to ride on the surface of the stubble residues as the mobile unit moves across the land;

a fluid reservoir;

a pump coupled to the fluid reservoir and operable to selectively provide a source of high-pressure fluid,

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from the pump, and being operable to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and the underlying soil as the mobile unit moves across the land during operation;

a soil opening device coupled to the traveler arrangement aft of the fluid jet cutting head to form a furrow in the ground in line with the cut made by the high-pressure fluid jet discharged from the fluid jet cutting head during operation;

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer as the mobile unit moves across the land during operation, and

a controller in communication with the fluid jet cutting head, the controller being configured to control the fluid jet cutting head to intermittingly discharge the high-pressure fluid jet into the ground as the mobile unit moves across the land to make intermittent cuts in the stubble residues and underlying soil.

24. A high-pressure fluid jet system to assist with cultivating land having soil underlying stubble residues, the system comprising:

a mobile unit;

a traveler arrangement operably coupled to the mobile unit to ride on the surface of the stubble residues as the mobile unit moves across the land;

a fluid reservoir;

a pump coupled to the fluid reservoir and operable to selectively provide a source of high-pressure fluid;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from the pump, and being operable to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and the underlying soil as the mobile unit moves across the land during operation, and wherein the fluid jet cutting head is configured to oscillate along a direction transverse to a travel direction of the mobile unit to widen the cut in the stubble residues and underlying soil made by the fluid jet cutting head during operation;

a soil opening device coupled to the traveler arrangement aft of the fluid jet cutting head to form a furrow in the around in line with the cut made by the high-pressure fluid jet discharged from the fluid jet cutting head during operation; and

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer as the mobile unit moves across the land during operation.

25. A high-pressure fluid jet system to assist with cultivating land having soil underlying stubble residues, the system comprising:

a mobile unit;

a traveler arrangement operably coupled to the mobile unit to ride on the surface of the stubble residues as the mobile unit moves across the land;

a fluid reservoir;

a pump coupled to the fluid reservoir and operable to selectively provide a source of high-pressure fluid;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from the pump, and being operable to selectively discharge a high-pressure fluid jet to make a cut through the stubble residues and the underlying soil as the mobile unit moves across the land during operation, and wherein the fluid jet cutting head is configured to move in an orbital path to widen the cut in the stubble residues and underlying soil made by the fluid jet cutting head during operation;

a soil opening device coupled to the traveler arrangement all of the fluid jet cutting head to form a furrow in the around in line with the cut made by the high-pressure fluid let discharged from the fluid jet cutting head during operation; and

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer as the mobile unit moves across the land during operation.

26. A seeding method for land having soil underlying stubble residues, the method comprising:

making a cut through the stubble residues and the underlying soil with a high-pressure fluid jet while oscillating the high-pressure fluid jet transverse to a longitudinal direction of the cut;

separately discharging at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer;

forming a seed-receiving furrow aligned with the cut made by the high-pressure fluid jet; and

depositing seeds into the furrow.

27. The method of claim 26 wherein forming the seed-receiving furrow includes moving a tine member through the underlying soil, and wherein depositing the seeds into the furrow includes depositing the seeds into the furrow through a seed passage extending through the tine member.

28. The method of claim 26 wherein making a cut through the stubble residues and the underlying soil with a high-pressure fluid jet includes simultaneously compressing the stubble residues.

29. The method of claim 26 wherein discharging at least one of the insecticide, the wetter, the fungicide, the herbicide and the fertilizer includes utilizing a liquid injector positioned in line with a fluid jet cutting head from which the high-pressure fluid jet is discharged.

30. A seeding method for land having soil underlying stubble residues, the method comprising:

making a cut through the stubble residues and the underlying soil with a high-pressure fluid et while moving the high-pressure fluid jet in an orbital path;

separately discharging at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer;

forming a seed-receiving furrow aligned with the cut made by the high-pressure fluid jet; and

depositing seeds into the furrow.

31. A seeding method for land having soil underlying stubble residues, the method comprising:

intermittingly discharging a high-pressure fluid jet from a cutting head into the ground while moving the cutting head across the land to make intermittent cuts in the stubble residues and underlying soil;

separately discharging at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer,

forming a seed-receiving furrow aligned with the cut made by the high-pressure fluid jet; and

depositing seeds into the furrow.

32. A seeding method for land having soil underlying stubble residues, the method comprising:

making a cut through the stubble residues and the underlying soil with a high-pressure fluid jet;

selectively mixing an additive with the high-pressure fluid jet after jet formation, the additive including at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer;

forming a seed-receiving furrow aligned with the cut made by the high-pressure fluid jet; and

depositing seeds into the furrow.

33. A seeding method for land having soil underlying stubble residues, the method comprising:

making a cut through the stubble residues and the underlying soil with a high-pressure fluid jet;

separately discharging at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer;

forming a seed-receiving furrow aligned with the cut made by the high-pressure fluid jet using a tine member, the forming including adjusting a depth of soil engagement of the tine member, and

depositing seeds into the furrow.

34. A high-pressure fluid jet system to assist with cultivating land, the system comprising:

a traveler arrangement;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from a pump, and being operable to selectively discharge a high-pressure fluid jet; and

an additive source coupled to the fluid jet cutting head to supply an additive to be selectively mixed with the high-pressure fluid jet after jet formation, the additive comprising at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer.

35. A high-pressure fluid jet system to assist with cultivating land, the system comprising:

a traveler arrangement;

a fluid jet cutting head coupled to the traveler arrangement and configured to receive high-pressure fluid from a pump, and being operable to selectively discharge a high-pressure fluid jet; and

a liquid injector nozzle coupled to the traveler arrangement separate from the fluid jet cutting head and arranged to discharge at least one of an insecticide, a wetter, a fungicide, an herbicide and a fertilizer.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Sep 18, 2024
From: UBS AG, STAMFORD BRANCH AS SUCCESSOR IN INTEREST TO CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: SHAPE TECHNOLOGIES GROUP, INC.; FLOW INTERNATIONAL CORPORATION; H2O JET, INC.; KMT WATERJET SYSTEMS, INC.; DYNAMIC ROBOTIC SOLUTIONS, INC.; KMT AQUA-DYNE, INC.
Reel/Frame 068980/0809 →
RELEASE OF SECURITY INTEREST Recorded Sep 18, 2024
From: BARCLAYS BANK PLC
To: SHAPE TECHNOLOGIES GROUP, INC.; FLOW INTERNATIONAL CORPORATION; H2O JET, INC.; KMT WATERJET SYSTEMS, INC.; DYNAMIC ROBOTIC SOLUTIONS, INC.; KMT AQUA-DYNE, INC.
Reel/Frame 068980/0831 →
PATENT SECURITY AGREEMENT Recorded Sep 10, 2024
From: SHAPE TECHNOLOGIES GROUP, INC.,; FLOW INTERNATIONAL CORPORATION; DYNAMIC ROBOTIC SOLUTIONS, INC.; H2O JET, INC.; KMT WATERJET SYSTEMS, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 068922/0390 →
SECURITY INTEREST Recorded Sep 6, 2024
From: FLOW INTERNATIONAL CORPORATION
To: ATLANTIC PARK STRATEGIC CAPITAL FUND II, L.P., AS ADMINISTRATIVE AGENT
Reel/Frame 068882/0219 →
PATENT RELEASE AND REASSIGNMENT Recorded Apr 30, 2019
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS AGENT
To: KMT ROBOTIC SOLUTIONS, INC.; KMT WATERJET SYSTEMS, INC.; H2O JET, INC.; FLOW INTERNATIONAL CORPORATION; SHAPE TECHNOLOGIES GROUP, INC.
Reel/Frame 049043/0056 →
RELEASE OF SECURITY INTEREST Recorded Dec 13, 2018
From: ALLY BANK
To: KMT ROBOTIC SOLUTIONS, INC.; H2O JET, INC.; FLOW INTERNATIONAL CORPORATION; SHAPE TECHNOLOGIES GROUP, INC.
Reel/Frame 047829/0140 →
SECURITY INTEREST Recorded Apr 20, 2018
From: FLOW INTERNATIONAL CORPORATION; SHAPE TECHNOLOGIES GROUP, INC.; H2O JET, INC.; KMT WATERJET SYSTEMS, INC.; DYNAMIC ROBOTIC SOLUTIONS, INC.; KMT AQUA-DYNE, INC.
To: CREDIT SUISSE, AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 046438/0130 →
SECURITY INTEREST Recorded Apr 20, 2018
From: FLOW INTERNATIONAL CORPORATION; SHAPE TECHNOLOGIES GROUP, INC.; H2O JET, INC.; KMT WATERJET SYSTEMS, INC.; DYNAMIC ROBOTIC SOLUTIONS, INC.; KMT AQUA-DYNE, INC.
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 046438/0157 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SERIAL NUMBER 15136632 NUMBER SHOULD BE 15136623 PREVIOUSLY RECORDED AT REEL: 039383 FRAME: 0194. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 5, 2016
From: BUTLER, GREGORY DEAN; MARTEL, JEFFREY EVAN; HASHISH, MOHAMED A.; VIDIL, JEAN-CHRISTOPHE
To: FLOW INTERNATIONAL CORPORATION
Reel/Frame 040234/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2016
From: BUTLER, GREGORY DEAN; MARTEL, JEFFREY EVAN; HASHISH, MOHAMED A.; VIDIL, JEAN-CHRISTOPHE
To: FLOW INTERNATIONAL CORPORATION
Reel/Frame 039383/0194 →
SECURITY AGREEMENT Recorded Jun 27, 2016
From: FLOW INTERNATIONAL CORPORATION; H2O JET, INC.
To: ALLY BANK, AS AGENT
Reel/Frame 039173/0124 →
SECURITY INTEREST Recorded Jun 23, 2016
From: FLOW INTERNATIONAL CORPORATION; H2O JET, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 038997/0830 →
Continuity (1)
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