IP Library Granted Patent US 10,488,092
Granted Patent B2
US 10,488,092 · App. 15/138,771 · Granted Nov 26, 2019

System and method of controlling a variable-capacity compressor

Inventors: Edward J. Trudeau, Jr. (Covington, OH); Sahil Popli (Troy, OH); Hung M. Pham (Dayton, OH)
Assignee: Emerson Climate Technologies, Inc.
F25B49/022F24F11/30F24F11/83F25B13/00F24F2110/10F24F2110/12F24F2110/20F25B2313/0314F25B2600/021F25B2700/2106Y02B30/741
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Quick Facts
Patent No.
US 10,488,092
App. No.
15/138,771
Granted
Nov 26, 2019
Kind
B2
Abstract

A system includes a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A variable-speed blower is operable at a first speed and at a second speed that is higher than the first speed. A control module is configured to (i) receive indoor relative humidity data corresponding to an indoor relative humidity (ii) switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from a thermostat and the indoor relative humidity and (iii) switch the variable-speed blower between the first speed and the second speed based on the demand signal from the thermostat and the indoor relative humidity.

Claims (46)

1. A system comprising:

a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode;

a variable-speed blower operable at a first speed and at a second speed that is higher than the first speed; and

a control module having a processor configured to: (i) receive a demand signal from a thermostat, the thermostat outputting the demand signal to the control module based on a comparison of an indoor air temperature with a setpoint temperature; (ii) receive indoor relative humidity data corresponding to an indoor relative humidity; (iii) compare the indoor relative humidity with a predetermined threshold and determine whether the indoor relative humidity is increasing or decreasing over time; (iii) switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on the demand signal from the thermostat, the comparison of the indoor relative humidity with the predetermined threshold, and whether the indoor relative humidity is increasing or decreasing over time; and (iv) switch the variable-speed blower between the first speed and the second speed based on the demand signal from the thermostat, the comparison of the indoor relative humidity with the predetermined threshold, and whether the indoor relative humidity is increasing or decreasing over time.

2. The system of claim 1 further comprising:

an indoor relative humidity sensor that generates the indoor relative humidity data.

3. The system of claim 1 further comprising:

an outdoor-air-temperature sensor that generates outdoor-air-temperature data corresponding to an outdoor-air-temperature,

wherein the control module switches the variable-capacity compressor between the first capacity mode and the second capacity mode and switches the variable-speed blower between the first speed and the second speed based on the outdoor-air-temperature.

4. The system of claim 1 , wherein the control module determines a slope of the indoor relative humidity, switches the variable-capacity compressor between the first capacity mode and the second capacity mode and switches the variable-speed blower between the first speed and the second speed based on the slope of the indoor relative humidity.

5. The system of claim 1 , wherein the control module switches the variable-capacity compressor to the second capacity mode and switches the variable-speed blower to the first speed in response to the indoor relative humidity exceeding the predetermined threshold.

6. The system of claim 1 , wherein the control module switches the variable-capacity compressor to the second capacity mode and switches the variable-speed blower to the second speed in response to:

(i) an outdoor-air-temperature exceeding a predetermined amount, and

(ii) the indoor relative humidity being less than the predetermined threshold.

7. The system of claim 1 , wherein the control module switches the variable-capacity compressor to the first capacity mode and switches the variable-speed blower to the first speed in response to:

(i) an outdoor-air-temperature being less than a predetermined amount, and

(ii) the indoor relative humidity exceeding the predetermined threshold.

8. The system of claim 1 , wherein the control module switches the variable-capacity compressor to the first capacity mode and switches the variable-speed blower to the second speed in response to a difference between the indoor air temperature and the setpoint temperature being less than a predetermined value.

9. The system of claim 1 , wherein the control module switches the variable-capacity compressor between the first capacity mode and the second capacity mode and switches the variable-speed blower between the first speed and the second speed based on a geographical region in which the system is installed.

10. The system of claim 1 , wherein the variable-capacity compressor is disposed within an outdoor unit and the control module is disposed inside of or adjacent to the outdoor unit.

11. A method comprising:

receiving, with a control module having a processor, a demand signal from a thermostat, the thermostat outputting the demand signal based on a comparison of an indoor air temperature with a setpoint temperature;

operating, with the control module, a variable-capacity compressor, wherein the variable-capacity compressor is operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode;

operating, with the control module, a variable-speed blower, wherein the variable-speed blower is operable at a first speed and at a second speed that is higher than the first speed;

receiving, with the control module, indoor relative humidity data corresponding to an indoor relative humidity;

comparing, with the control module, the indoor relative humidity with a predetermined threshold;

determining, with the control module, whether the indoor relative humidity is increasing or decreasing over time;

switching, with the control module, the variable-capacity compressor between the first capacity mode and second capacity mode based on the demand signal, the comparison of the indoor relative humidity with the predetermined threshold, and whether the indoor relative humidity is increasing or decreasing over time; and

switching, with the control module, the variable-speed blower between the first speed and the second speed based on the demand signal, the comparison of the indoor relative humidity with the predetermined threshold, and whether the indoor relative humidity is increasing or decreasing over time.

12. The method of claim 11 , wherein an indoor relative humidity sensor generates the indoor relative humidity data.

13. The method of claim 11 further comprising:

receiving, with the control module, outdoor-air-temperature data corresponding to an outdoor-air-temperature from an outdoor-air-temperature sensor,

switching, with the control module, the variable-capacity compressor between the first capacity mode and the second capacity mode and the variable-speed blower between the first speed and the second speed based on the outdoor-air-temperature.

14. The method of claim 11 , further comprising:

determining, with the control module, a slope of the indoor relative humidity; and

switching, with the control module, the variable-capacity compressor between the first capacity mode and the second capacity mode and the variable-speed blower between the first speed and the second speed based on the slope of the indoor relative humidity.

15. The method of claim 11 , further comprising switching, with the control module, the variable-capacity compressor to the second capacity mode and the variable-speed blower to the first speed in response to the indoor relative humidity exceeding the predetermined threshold.

16. The method of claim 11 , further comprising switching, with the control module, the variable-capacity compressor to the second capacity mode and the variable-speed blower to the second speed in response to:

(i) an outdoor-air-temperature exceeding a predetermined amount, and

(ii) the indoor relative humidity being less than the predetermined threshold.

17. The method of claim 11 , further comprising switching, with the control module, the variable-capacity compressor to the first capacity mode and the variable-speed blower to the first speed in response to:

(i) an outdoor-air-temperature being less than a predetermined amount, and

(ii) the indoor relative humidity exceeding the predetermined threshold.

18. The method of claim 11 , further comprising switching, with the control module, the variable-capacity compressor to the first capacity mode and the variable-speed blower to the second speed in response to a difference between the indoor air temperature and the setpoint temperature being less than a predetermined value.

19. The method of claim 11 , further comprising switching, with the control module, the variable-capacity compressor between the first capacity mode and the second capacity mode and the variable-speed blower switches between the first speed and the second speed based on a geographical region.

20. The method of claim 11 , wherein the variable-capacity compressor is disposed within an outdoor unit and the control module is disposed inside of or adjacent to the outdoor unit.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2016
From: TRUDEAU, EDWARD J.; POPLI, SAHIL; PHAM, HUNG M.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 038587/0979 →
Continuity (3)
Provisional Application 62309247 · Mar 16, 2016
Provisional Application 62153209 · Apr 27, 2015
Related Publication 20160313040A1 · Oct 27, 2016