IP Library Granted Patent US 10,197,319
Granted Patent B2
US 10,197,319 · App. 15/138,981 · Granted Feb 5, 2019

System and method of controlling a variable-capacity compressor

Inventors: Sahil Popli (Troy, OH); Edward J. Trudeau, Jr. (Covington, OH)
Assignee: Emerson Climate Technologies, Inc.
F25B49/022F24F11/30F24F11/83F25B13/00F24F2110/10F24F2110/12F24F2110/20F25B2313/0314F25B2600/021F25B2700/2106Y02B30/741
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Quick Facts
Patent No.
US 10,197,319
App. No.
15/138,981
Granted
Feb 5, 2019
Kind
B2
Abstract

A system includes a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A control module is configured to switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from the thermostat. The control module determines a number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within a predetermined period of time. The control module operates the variable-capacity compressor in the second capacity mode in response to the number of previous consecutive operating cycles of the variable-capacity in the first capacity mode within the predetermined period of time exceeding a predetermined threshold.

Claims (27)

1. A system comprising:

a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode; and

a control module configured to switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from a thermostat,

wherein the control module determines a number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within a predetermined period of time and operates the variable-capacity compressor in the second capacity mode in response to the number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within the predetermined period of time exceeding a predetermined threshold.

2. The system of claim 1 , wherein the control module operates the variable-capacity compressor in the second capacity mode in response to an average runtime of the variable-capacity compressor in the first capacity mode during the predetermined period of time being less than a predetermined value.

3. The system of claim 1 wherein the thermostat includes an indoor relative humidity sensor that generates indoor relative humidity data corresponding to an indoor relative humidity.

4. The system of claim 3 , wherein the control module operates the variable-capacity compressor in the second capacity mode in response to the indoor relative humidity exceeding a predetermined humidity.

5. The system of claim 3 , wherein the control module determines a slope of the indoor relative humidity and operates the variable-capacity compressor in the second capacity mode based on the slope of the indoor relative humidity.

6. The system of claim 3 , wherein the control module operates the variable-capacity compressor in the second capacity mode in response to a previous operating cycle being in the second capacity mode and the indoor relative humidity exceeding a predetermined humidity.

7. The system of claim 3 , wherein the control module sets a runtime of the variable-capacity compressor in the second capacity mode according to the indoor relative humidity.

8. The system of claim 1 , wherein the thermostat is further configured to measure an air temperature, receive a setpoint temperature, and generate the demand signal based on a difference between the air temperature and the setpoint temperature.

9. The system of claim 1 , wherein the control module includes an outdoor-air-temperature sensor that generates outdoor-air-temperature data corresponding to an outdoor-air-temperature.

10. The system of claim 9 , wherein the control module sets a runtime of the variable-capacity compressor in the second capacity mode according to the outdoor-air-temperature.

11. A method of controlling a variable-capacity compressor, comprising:

receiving, with a control module, a demand signal from a thermostat;

operating, with the control module, a variable-capacity compressor based on the demand signal, the variable-capacity compressor being operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode;

determining, with the control module, a number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within a predetermined period of time; and

operating, with the control module, the variable-capacity compressor in the second capacity mode in response to the number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within the predetermined period of time exceeding a predetermined threshold.

12. The method of claim 11 , further comprising operating, with the control module, the variable-capacity compressor in the second capacity mode in response to an average runtime of the variable-capacity compressor in the first capacity mode during the predetermined period of time being less than a predetermined value.

13. The method of claim 11 , wherein the thermostat includes an indoor relative humidity sensor that generates indoor relative humidity data corresponding to an indoor relative humidity.

14. The method of claim 13 , further comprising operating, with the control module, the variable-capacity compressor in the second capacity mode in response to the indoor relative humidity exceeding a predetermined humidity.

15. The method of claim 13 , further comprising operating, with the control module, the variable-capacity compressor in the second capacity mode based on a slope of the indoor relative humidity.

16. The method of claim 13 , further comprising operating, with the control module, the variable-capacity compressor in the second capacity mode in response to a previous operating cycle being in the second capacity mode and the indoor relative humidity exceeding a predetermined humidity.

17. The method of claim 13 , further comprising setting, with the control module, a runtime of the variable-capacity compressor in the second capacity mode according to the indoor relative humidity.

18. The method of claim 11 , wherein the thermostat is configured to measure an air temperature, receive a setpoint temperature, and generate the demand signal based on a difference between the air temperature and the setpoint temperature.

19. The method of claim 11 , wherein an outdoor-air-temperature sensor generates outdoor-air-temperature data corresponding to an outdoor-air-temperature.

20. The method of claim 19 , setting, with the control module, a runtime of the variable-capacity compressor in the second capacity mode according to the outdoor-air-temperature.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2016
From: POPLI, SAHIL; TRUDEAU, EDWARD J.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 038588/0893 →
Continuity (3)
Provisional Application 62309247 · Mar 16, 2016
Provisional Application 62153209 · Apr 27, 2015
Related Publication 20160313042A1 · Oct 27, 2016