Pot heat exchanger
A raw gas collection system for collecting raw gas from a plurality of aluminium smelting pots is equipped with a plurality of branch ducts, each of which is arranged to channel a respective branch flow of raw gas from an aluminium smelting pot to a collection duct, which is common to and shared by the branch ducts. Each of said branch ducts is, near an outlet thereof, equipped with a curved section for aligning the branch flow with a flow direction of raw gas already present in the common collection duct, and a constriction for accelerating the branch flow through the branch duct outlet into the common collection duct. Furthermore, each of said branch ducts is equipped with a heat exchanger for removing heat from the respective branch flow of raw gas. The combined flow resistance of the constriction and the heat exchanger reduces the need for adjusting the respective branch flows using dampers, thereby reducing the power required to transport the raw gas.
1. A method for collecting raw gas from a plurality of aluminium smelting pots with a raw gas collection system, comprising:
channeling a common collection duct flow of raw gas in a common collection duct flow direction within a common collection duct toward a gas cleaning unit with a suction fan arranged downstream of the gas cleaning unit;
drawing respective branch flows of raw gas from a plurality of branch ducts each having an inlet connected to a respective smelting pot of the plurality of aluminium smelting pots, and a discharge end connected to the common collection duct, said discharge end equipped with an alignment section for aligning the respective branch flows of raw gas with said common collection duct flow direction, an adjustable discharge aperture, and a constriction for accelerating the respective branch flows of raw gas through the discharge aperture into the common collection duct;
providing each of at least two branch ducts of said plurality of branch ducts arranged closest to the common branch duct with a respective heat exchanger, each said respective heat exchanger comprising a respective heat transfer element located in the respective branch flows of raw gas, and at least two branch ducts of said plurality of branch ducts without heat exchangers;
generating a flow resistance in each of the at least two branch ducts with the respective heat transfer element;
balancing with the generated flow resistance raw gas flow in each of the at least two branch ducts with the respective heat exchanger, with said respective branch flows of raw gas in said at least two branch ducts without heat exchangers; and
transferring heat from the respective branch flows of raw gas to a heat transfer medium.
2. The method according to claim 1 , further comprising:
accelerating with the constriction the respective branch flows of raw gas into the common collection duct in a direction aligned with the common collection duct flow direction.
3. The method according to claim 1 , wherein each said heat exchanger accelerates the respective branch flows of raw gas into the common collection duct.
4. The method of claim 1 , further comprising: fine-tuning the generated flow resistance using a regulation damper in at least one of the at least two branch ducts.