Method and apparatus for filtration of samples for online analyzers
A filtration apparatus and methods of installing, using, and retracting the same. A filtration apparatus includes a compression gland, a ball valve, and a filter pipe. A distal portion of the filter pipe has one or more filtration holes. The filtration apparatus may be installed in a process pipe and the distal portion of the filter pipe may be disposed within the process pipe. The filter pipe can be easily retracted from the process pipe without interruption of the industrial process. The filtration apparatus can be automatically cleaned by compressed air or water.
1. A method of filtering debris from a liquid in an industrial process comprising:
attaching a distal end of a ball valve to an opening in a wall of a process pipe comprising a liquid, a proximal end of the ball valve being attached to a distal end of a compression gland, wherein a filter pipe is slidably disposed within a channel running through the ball valve and the compression gland such that a distal portion of the filter pipe protrudes from the distal end of the ball valve into the process pipe and a proximal end of the filter pipe protrudes from a proximal end of the compression gland, the proximal end of the filter pipe being attached to a distal end of a conduit, a distal end of the filter pipe comprising a cap, and the distal portion of the filter pipe comprising one or more filter holes;
allowing the liquid to flow from the process pipe, through the filter pipe, and into the conduit, wherein the one or more filter holes prevent passage of debris contained in the liquid into the filter pipe, wherein a proximal end of the conduit is attached to an analyzer and the liquid flows through the conduit and into the analyzer to analyze one or more properties of the liquid selected from the group consisting of pH, temperature, and turbidity,
and
injecting a coagulant into the process pipe, wherein the liquid is a wastewater stream of a meat plant.
2. The method of claim 1 , wherein the one or more filter holes comprise diameters of about 1/16 inch to about ½ inch.
3. The method of claim 1 , wherein the distal portion of the filter pipe extends into the process pipe a distance of about ¼ of a diameter of the process pipe to about ½ of the diameter of the process pipe.
4. The method of claim 1 , wherein a diameter of the filter pipe is about 0.5 inches to about 2 inches.
5. The method of claim 1 , wherein a length of the filter pipe is from about 5 inches to about 20 inches.
6. The method of claim 1 , further comprising the steps of: loosening the compression gland;
proximally withdrawing the filter pipe such that its distal end passes through the ball valve, through the compression gland, and out of the proximal end of the compression gland;
wherein once the distal end of the filter pipe passes through the ball valve, the ball valve is closed to prevent liquid from flowing out of the opening in the wall of the process pipe.
7. The method of claim 1 , further comprising the steps of:
closing a valve disposed in the conduit to prevent the liquid from flowing from the conduit into an analyzer;
opening a solenoid valve to allow compressed air or water to flow into the conduit at a position distally located from the valve disposed in the conduit; and
allowing the air or water to travel distally through the conduit and into the filter pipe, wherein the air or water flows out of the one or more filter holes in the filter pipe, thereby dislodging any debris contacting the one or more filter holes.
8. The method of claim 1 , wherein the process pipe, the filter pipe and the conduit are in fluid communication while the liquid flows from the process pipe into the conduit.