Workpiece positioning system
Embodiments provide a log positioning system configured to transport a log through one or more chipper/profiler modules to produce a cant with four chipped/profiled sides. In some embodiments, a log processing system may include an infeed, a positioning feed module downstream of the infeed, and one or more chipper/profiler modules disposed proximal to the positioning feed module. The positioning feed module may include a sharp chain coupled to one or more pairs of vertical positioning rolls. The positioning feed module may be selectively skewed, slewed, and/or tilted to match the vertical and angular orientation of the infeed.
1. A method for processing a log, the method comprising:
placing the log onto a conveyor configured to convey the log in a first direction on a sharp chain;
cutting generally vertical flat faces along opposite sides of the log while conveying the long in the first direction on the sharp chain;
engaging the generally vertical flat faces with one or more pairs of first vertical feed rolls disposed along the sharp chain, wherein the first vertical feed rolls are operatively coupled with the conveyor;
repositioning the sharp chain and the first vertical feed rolls in concert to thereby tilt the log; and
while engaging the generally vertical flat faces with the first vertical feed rolls and repositioning the sharp chain and the first vertical feed rolls, feeding the log into a cutting device disposed downstream of the first vertical feed rolls.
2. The method of claim 1 , wherein the one or more pairs of first vertical feed rolls are rotatably coupled with a carriage, and engaging the generally vertical flat faces with the first vertical feed rolls includes repositioning the carriage or repositioning at least one of the one or more pairs of first vertical feed rolls relative to the carriage.
3. The method of claim 2 , wherein the carriage includes first and second portions disposed on opposite sides of the sharp chain and laterally repositionable toward and away from the sharp chain, the first vertical feed rolls are rotatably mounted to the first and second portions of the carriages, and engaging the generally vertical flat faces with the first vertical feed rolls includes laterally repositioning one or both of the first and second portions of the carriage.
4. The method of claim 1 , wherein repositioning the sharp chain and the one or more pairs of first vertical feed rolls includes vertically repositioning the first vertical feed rolls and an outfeed end of the sharp chain in concert.
5. The method of claim 1 , further including scanning the log upstream of the conveyor and repositioning the sharp chain and the vertical feed rolls based at least on data obtained from said scanning.
6. The method of claim 5 , further including determining an optimized position for the log based on said data and moving the log to the optimized position before placing the log onto the sharp chain.
7. The method of claim 1 , further including skewing, slewing, tilting, and/or rotating the log to a desired position before placing the log onto the sharp chain.
8. The method of claim 1 , further including engaging the log with at least one pair of second vertical feed rolls positioned along the conveyor upstream of the first pair of chippers.
9. The method of claim 1 , wherein cutting the log to form the generally vertical flat faces includes chipping the opposite sides of the log with a first pair of chip heads positioned along the sharp chain upstream of the first vertical feed rolls, and the cutting device includes a second pair of chip heads, the method further including:
operating the second pair of chip heads to form another flat face along the log transverse to the generally horizontal flat faces, and
conveying the log through a first pair of profiling chip heads disposed downstream of the second pair of chip heads to thereby profile one or more of the flat faces.
10. The method of claim 9 , wherein the first pair of profiling chip heads is supported on a carriage, the method further including tilting the carriage while conveying the log through the first pair of profiling chip heads such that the profiled portion is skewed.
11. The method of claim 1 , wherein the cutting device includes a chipper, a profiler, or a saw.