Anti-rotation device for connector assembly and method

1. A system for connecting two tubular members, comprising:

a connector assembly comprising:

a first tapered end having a shoulder projecting therefrom; and

a second tapered end having a flange projecting therefrom, the flange of the second tapered end being disposed in contact with the shoulder of the first tapered end, wherein both the first tapered end and the second tapered end are tubular in shape extending circumferentially around an axis of the first and second tapered ends; and

an anti-rotation device installed in a bore formed in and tangential to the flange of the second tapered end and engaging the shoulder of the first tapered end, wherein a longitudinal axis of the bore is oriented in a direction perpendicular to a radial line passing through the bore and the axis of the first and second tapered ends.

2. The system of claim 1 , wherein the shoulder of the first tapered end is disposed at a narrow portion of the taper proximate a tip of the first tapered end and the flange of the second tapered end is disposed at a wide portion of the taper remote from a tip of the second tapered end.

3. The system of claim 1 , wherein the anti-rotation device comprises at least one self-tapping screw installed in an associated threaded bore formed in the flange of the second tapered end.

4. The system of claim 3 , wherein the anti-rotation device comprises at least one pair of self-tapping screws installed in an associated pair of threaded bores formed in the flange of the second tapered end.

5. The system of claim 4 , wherein one of said self-tapping screws is disposed approximately 180 degrees from at least another of said self-tapping screws.

6. The system of claim 4 , wherein the self-tapping screws have threads which extend only partially around an axial center of the self-tapping screws.

7. The system of claim 6 , wherein an external surface of the self-tapping screws disposed along at least a portion of the self-tapping screws about which the threads do not extend is generally planar and is in face-to-face contact with a complementary planar surface of the shoulder of the first tapered end.

8. The system of claim 4 , wherein the associated pair of threaded bores are integral with each other to form a single threaded bore extending through the flange, wherein both self-tapping screws of the at least one pair of self-tapping screws are installed in the single threaded bore and axially aligned with each other.

9. The system of claim 3 , wherein the anti-rotation device comprises at least two pairs of self-tapping screws installed in an associated two pairs of threaded bores formed in the flange of the second tapered end.

10. The system of claim 9 , wherein one pair of self-tapping screws is disposed approximately 180 degrees from at least another pair of said self-tapping screws.

11. The system of claim 9 , wherein the self-tapping screws in each of said at least two pairs of self-tapping screws are aligned axially and adjacent to one another.

12. The system of claim 3 , wherein the self-tapping screw comprises threads located along an entire length thereof, wherein the threads of the self-tapping screw engage the shoulder of the first tapered end along the entire length of the self-tapping screw.

13. The system of claim 1 , wherein the first tapered end is threaded and the second tapered end is threaded and the first and second tapered ends are threadedly connected to one another.

14. The system of claim 1 , wherein the anti-rotation device comprises a first end and a second end opposite the first end, wherein the anti-rotation device is disposed fully within the bore such that both first and second ends are located away from a position where the bore intersects an external surface of the flange.

15. A method for connecting two tubular members, comprising:

engaging a first threaded portion of a connector assembly with a second threaded portion of the connector assembly to connect the two tubular members such that a tapered end of the second threaded portion of the connector is received into a tapered end of the first threaded portion;

installing an anti-rotation device in a bore formed in and tangential to the tapered end of the second threaded portion, wherein a longitudinal axis of the bore is oriented in a direction perpendicular to a radial line, the radial line passing through both the bore and a longitudinal axis of the two tubular members; and

engaging the first tapered end of the first threaded portion with the anti-rotation device, so as to prevent rotation of the first threaded portion of the connector assembly relative to the second threaded portion of the connector assembly through a shear-resistive force.

16. The method of claim 15 , wherein installing the anti-rotation device includes forming at least one threaded bore in a flange of the tapered end of the second threaded portion.

17. The method of claim 16 , wherein installing the anti-rotation device further comprises installing a self-tapping screw into the at least one threaded bore.

18. The method of claim 17 , wherein installing the anti-rotation device further comprises threading the at least one self-tapping screw into a generally planar surface of the first tapered end of the first threaded portion of the connector assembly, wherein said threading forms load grooves on the first tapered end and the at least one self-tapping screw resists rotation of the first threaded portion of the connector assembly relative to the second threaded portion of the connector assembly.

19. The method of claim 17 , wherein installing the anti-rotation device further comprises installing at least one self-tapping screw which has threads that extend only partially around an axial center of the at least one self-tapping screw.

20. The method of claim 19 , wherein an external surface of the at least one self-tapping screw disposed along at least a portion of the self-tapping screw about which the threads do not extend is generally planar and is placed in face-to-face contact with a complementary planar surface of the first tapered end of the first threaded portion of the connector assembly.

21. An apparatus for connecting a first tubular member to a second tubular member, comprising:

the first tubular member having a tapered end and extending circumferentially around a tubular member axis;

a flange projecting from the first tubular member proximate the tapered end;

at least one threaded bore formed in and tangential to the flange, wherein a longitudinal axis of the at least one threaded bore is oriented in a direction perpendicular to a radial line passing through the bore and the tubular member axis; and

a self-tapping screw installed in the at least one threaded bore.

22. The apparatus of claim 21 , wherein the self-tapping screw has threads, which extend only partially around an axial center of the self-tapping screw.

23. The system of claim 22 , wherein the self-tapping screw has a flat external surface located on one side of the axial center of the self-tapping screw where the threads are not located.

24. The apparatus of claim 21 , further comprising a thread formed around an outer surface of the first tubular member at the tapered end, the thread being formed between the flange and a tip of the tapered end.

25. The apparatus of claim 21 , further comprising a thread formed around an inner surface of the first tubular member at the tapered end.