IP Library Granted Patent US 10,441,308
Granted Patent B2
US 10,441,308 · App. 15/155,367 · Granted Oct 15, 2019

Ultrasonic surgical instrument blades

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Quick Facts
Patent No.
US 10,441,308
App. No.
15/155,367
Granted
Oct 15, 2019
Kind
B2
Abstract

A surgical instrument is disclosed. The surgical instrument includes a transducer, a waveguide coupled to the transducer and defining a longitudinal axis, a tube comprising an outer surface, an end effector, and a protective sheath. The waveguide extends through the tube. The end effector includes a surgical blade extending from the waveguide. The surgical blade is asymmetric relative to the longitudinal axis. The surgical blade includes a cutting edge on a first side of the longitudinal axis, an atraumatic surface on a second side of the longitudinal axis, a distal tip, and a treatment portion. The cutting edge includes a proximal end. The treatment portion extends between the proximal end of the cutting edge and the distal tip. The protective sheath extends around at least a portion of the tube and along at least a portion of the surgical blade to the treatment portion.

Claims (52)

1. A surgical instrument, comprising:

a transducer configured to produce vibrations at a predetermined frequency;

a waveguide coupled to the transducer and defining a longitudinal axis;

a tube comprising an outer surface, wherein the waveguide extends through the tube; and

an end effector, comprising:

a surgical blade extending from the waveguide, wherein the surgical blade is asymmetric relative to the longitudinal axis, and wherein the surgical blade comprises:

a cutting edge on a first side of the longitudinal axis, wherein the cutting edge comprises a proximal end;

an atraumatic surface on a second side of the longitudinal axis;

a distal tip; and

a treatment portion extending between the proximal end of the cutting edge and the distal tip; and wherein the surgical instrument further comprises:

a protective sheath extending around at least a portion of the tube and along at least a portion of the surgical blade to the treatment portion.

2. The surgical instrument of claim 1 , wherein the atraumatic surface comprises an arcuate surface.

3. The surgical instrument of claim 1 , wherein the atraumatic surface comprises a dull surface.

4. The surgical instrument of claim 3 , wherein the cutting edge comprises a sharp edge.

5. The surgical instrument of claim 1 , wherein the protective sheath comprises a polymeric material.

6. The surgical instrument of claim 5 , wherein the protective sheath comprises a coating on a portion of the surgical blade.

7. The surgical instrument of claim 5 , wherein the protective sheath is molded over a portion of the surgical blade.

8. The surgical instrument of claim 1 , wherein the protective sheath is permanently attached to the surgical blade.

9. The surgical instrument of claim 8 , wherein the protective sheath extends around the distal tip of the surgical blade.

10. The surgical instrument of claim 1 , wherein the protective sheath is spaced apart from the atraumatic surface by an air gap.

11. The surgical instrument of claim 10 , further comprising a spring in the air gap between the protective sheath and the atraumatic surface.

12. The surgical instrument of claim 10 , further comprising an irrigation source fluidically coupled to the air gap.

13. The surgical instrument of claim 1 , wherein the protective sheath is movable between an undeployed position and a deployed position relative to the surgical blade.

14. The surgical instrument of claim 13 , wherein the protective sheath extends around the distal tip when in the deployed position.

15. The surgical instrument of claim 13 , further comprising a handle, wherein the handle comprises an actuator configured to move the protective sheath between the undeployed position and the deployed position.

16. The surgical instrument of claim 15 , wherein the actuator comprises a pivotable lever.

17. The surgical instrument of claim 15 , wherein the actuator comprises a slide button.

18. The surgical instrument of claim 1 , wherein the protective sheath comprises a plurality of bumps extending toward the surgical blade.

19. The surgical instrument of claim 1 , wherein the protective sheath comprises an outside surface facing away from the surgical blade, and wherein the outside surface comprises a distal convex portion and a proximal concave portion.

20. The surgical instrument of claim 1 , wherein the end effector further comprising a non-vibrating clamp arm movable between an open position and a clamped position relative to the surgical blade.

21. A surgical instrument, comprising:

a transducer configured to produce vibrations at a predetermined frequency;

a waveguide coupled to the transducer and defining a longitudinal axis;

a tube comprising an outer surface, wherein the waveguide extends through the tube; and

an end effector, comprising:

a surgical blade extending from the waveguide, wherein the surgical blade is asymmetric relative to the longitudinal axis, and wherein the surgical blade comprises:

a sharp edge on a first side of the longitudinal axis, wherein the sharp edge comprises a proximal end;

a dull surface on a second side of the longitudinal axis;

a distal tip; and

a treatment portion extending between the proximal end of the sharp edge and the distal tip; and wherein the surgical instrument further comprises:

a protective sheath extending around at least a portion of the tube and along at least a portion of the surgical blade to the treatment portion.

22. A surgical instrument, comprising:

a transducer configured to produce vibrations at a predetermined frequency;

a waveguide coupled to the transducer and defining a longitudinal axis;

a tube, wherein the waveguide extends through the tube; and

an end effector, comprising:

a surgical blade extending from the waveguide, wherein the surgical blade is asymmetric relative to the longitudinal axis, and wherein the surgical blade comprises a tissue treatment portion comprising:

a cutting edge on a first side of the longitudinal axis, wherein the cutting edge comprises a proximal end;

an atraumatic surface on a second side of the longitudinal axis;

a distal tip; and

a treatment portion extending between the proximal end of the cutting edge and the distal tip; and wherein the surgical instrument further comprises:

means for shielding tissue from the treatment portion of the surgical blade positioned around at least a portion of the tube.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045603/0586 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2016
From: ROBERTSON, GALEN C.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 039043/0587 →