IP Library Granted Patent US 9,734,940
Granted Patent B1
US 9,734,940 · App. 15/155,564 · Granted Aug 15, 2017

Communication cables incorporating twisted pair components

Inventors: Christopher W. McNutt (Woodstock, GA); Amir Sekhavat (Marietta, GA)
Assignee: Superior Essex International LP
H01B11/1033H01B7/295H05K7/2039
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Quick Facts
Patent No.
US 9,734,940
App. No.
15/155,564
Granted
Aug 15, 2017
Kind
B1
Abstract

Communication cables incorporating a plurality of twisted pair components formed around a central member are described. A central member may extend lengthwise along a longitudinal length of a cable, and the central member may include a channel extending lengthwise that defines a longitudinal cavity through the central member. A plurality of twisted pair components may be formed around the central member, and each component may include a plurality of twisted pairs of individually insulated electrical conductors and at least one shield layer. The shield layer may include electrically conductive material, and the shield layer may be formed around at least one of the plurality of twisted pairs. Additionally, the shield layer may be in direct contact with the central member. Further, a jacket may be formed around the central member and the plurality of twisted pair components.

Claims (37)

1. A cable comprising:

a central member extending lengthwise along a longitudinal length of the cable, the central member comprising a channel extending lengthwise and defining a longitudinal cavity through the central member, the channel comprising a cross-sectional area of at least approximately 0.8 mm 2 ;

a plurality of twisted pair components formed around the central member, each component comprising:

a plurality of twisted pairs of individually insulated electrical conductors; and

at least one shield layer comprising electrically conductive material, the shield layer formed around at least one of the plurality of twisted pairs and the shield layer in direct contact with the central member; and

a jacket formed around the central member and the plurality of twisted pair components.

2. The cable of claim 1 , wherein the electrically conductive material of the at least one shield layer comprises first electrically conductive material, and further comprising second electrically conductive material incorporated into the central member.

3. The cable of claim 2 , wherein the second electrically conductive material is formed on at least one of (i) the surface of the channel or (ii) an outer surface of the central member.

4. The cable of claim 2 , wherein the second electrically conductive material comprises a plurality of discontinuous patches of material.

5. The cable of claim 1 , wherein the channel comprises a first channel, and further comprising:

at least one second channel extending from the first channel to an outer periphery of the central member.

6. The cable of claim 5 , wherein the at least one second channel comprises a plurality of second channels positioned at respective cross-sectional locations along the longitudinal length.

7. The cable of claim 1 , wherein the channel comprises a first channel and the cavity comprises a first cavity, and further comprising a second channel extending lengthwise through the central member and defining a second longitudinal cavity through the central member.

8. The cable of claim 1 , wherein the central member further comprises a plurality of prongs that extend from a central portion, each prong extending between two of the plurality of twisted pair components.

9. The cable of claim 1 , further comprising at least one heat sink incorporated into the central member.

10. The cable of claim 1 , wherein the plurality of twisted pair components comprises six twisted pair components.

11. A cable comprising:

a central member extending lengthwise along a longitudinal length of the cable, the central member comprising a body portion and at least one channel extending lengthwise to define a longitudinal cavity through the body portion, the at least one channel comprising a cross-sectional area of at least approximately 0.8 mm 2 ;

a plurality of unjacketed twisted pair components formed in a ring around the central member, each component comprising:

a plurality of twisted pairs of individually insulated electrical conductors; and

at least one shield layer formed around at least one of the plurality of twisted pairs and comprising electrically conductive material; and

a jacket formed around the central member and the plurality of twisted pair components.

12. The cable of claim 11 , wherein the electrically conductive material of the at least one shield layer comprises first electrically conductive material, and further comprising second electrically conductive material incorporated into the central member.

13. The cable of claim 12 , wherein the second electrically conductive material comprises a plurality of discontinuous patches of material.

14. The cable of claim 11 , wherein the at least one channel comprises a first channel, and further comprising at least one second channel extending from the first channel to an outer periphery of the central member.

15. The cable of claim 14 , wherein the at least one second channel comprises a plurality of second channels positioned at respective cross-sectional locations along the longitudinal length.

16. A cable comprising:

a jacket defining a cable core;

an enclosed cooling tube positioned within the cable core and configured to longitudinally transmit a cooling substance provided to the cooling tube from at least one end of the cable; and

a plurality of twisted pair components positioned within the cable core around the cooling tube, each of the twisted pair components comprising:

a plurality of twisted pairs of individually insulated electrical conductors; and

at least one shield layer comprising shielding material, the shield layer around at least one of the plurality of twisted pairs and in contact with the cooling tube; and

a jacket formed around the central member and the plurality of twisted pair components.

17. The cable of claim 16 , wherein the shielding material comprises at least one of (i) electrically conductive material or (ii) semi-conductive material.

18. The cable of claim 16 , wherein shielding material of the at least one shield layer comprises first shielding material, and further comprising second shielding material incorporated into the cooling tube.

19. The cable of claim 18 , wherein the second shielding material comprises a plurality of discontinuous patches of material.

20. The cable of claim 16 , wherein the cooling tube comprises at least one element extending from a central portion between two of the plurality of twisted pair components.

Assignments (4)
CHANGE OF NAME Recorded Apr 17, 2023
From: SUPERIOR ESSEX INTERNATIONAL LP
To: SUPERIOR ESSEX INTERNATIONAL INC.
Reel/Frame 063351/0561 →
SECURITY INTEREST Recorded Oct 1, 2020
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX BROWNELL LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 053968/0640 →
SECURITY INTEREST Recorded Sep 23, 2016
From: SUPERIOR ESSEX INTERNATIONAL LP; ESSEX GROUP, INC.; ESSEX GROUP MEXICO INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AND ADMINISTRATIVE AGENT
Reel/Frame 040132/0259 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2016
From: MCNUTT, CHRISTOPHER W.; SEKHAVAT, AMIR
To: SUPERIOR ESSEX INTERNATIONAL LP
Reel/Frame 039707/0866 →