IP Library Granted Patent US 9,528,952
Granted Patent B1
US 9,528,952 · App. 15/156,757 · Granted Dec 27, 2016

Pulsed neutron generated prompt gamma emission measurement system for surface defect detection and analysis

Inventor: Michael D. Heibel (Harrison City, PA)
Assignee: Westinghouse Electric Company LLC
G01N23/222
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,528,952
App. No.
15/156,757
Granted
Dec 27, 2016
Kind
B1
Abstract

A method of determining structural defects in a component that utilizes neutron activation of a solution having the ability to penetrate small cracks on the surface of a material via capillary absorption that produces a discernable prompt gamma release of a defined energy when exposed to a neutron pulse. The intensity of the gamma rays produced at the desired energy at a user controlled position on the surface is used to determine the crack location, length and depth.

Claims (28)

1. A method of nondestructively detecting a structural defect in a surface of an irradiated material comprising the steps of:

applying a mixture of a noncorrosive crack penetrant including chemical species that have relatively large cross-sections for fast neutron induced prompt gamma emission interactions of a defined energy to the surface of the material to be examined;

irradiating the surface of the material with a neutron pulse generator;

positioning a plurality of beta radiation detectors tuned to the defined energy of photo-electrically produced electrons generated in an electron generating window located between an active region of the detector and the surface being examined, in a regular pattern over the surface of the material to which the mixture is applied, the plurality of beta radiation detectors respectively providing an output indicative of a reception of the prompt gamma release of the defined energy in an area of the surface viewed by a corresponding one of the beta radiation detectors; and

employing the receptions to map a characteristic of the defect.

2. The method of claim 1 wherein the characteristic is a location and length of the defect on the surface.

3. The method of claim 1 wherein the characteristic is a depth of the defect on the surface.

4. The method of claim 3 wherein the depth of the defect is determined from the strength of the reception.

5. The method of claim 1 wherein the mixture is absorbed into the defect by capillary absorption.

6. The method of claim 1 wherein the neutron pulse generator is a neutristor style Neutron Pulse Generator.

7. The method of claim 1 wherein the tuning of the beta radiation detectors is accomplished by placing a high atomic number sacrificial material between the surface being examined and an active portion of the beta radiation deteaors to act as an electron radiator.

8. The method of claim 7 wherein the beta radiation detectors are silicon carbide (SiC) detectors.

9. The method of claim 8 wherein the thickness, distance from the active detector region, and type of material used in the sacrificial layer of the beta radiation detector is selected to ensure that mostly the electrons produced by Photoelectric Absorption by the desired emitted prompt gamma radiation energy are completely stopped inside the active region of the SiC detectors.

10. The method of claim 7 wherein the sacrificial material is either platinum or tungsten.

11. Apparatus for nondestructively detecting and characterizing flaws in the surface of an irradiated material comprising;

a spray system configured to spray a mixture of a noncorrosive crack penetrant either having a high Nitrogen content, or one that is mixed with a chemical species having a large portion of an isotope that has a relatively large fast neutron prompt capture gamma emission cross section of a defined energy of photoelectric to the surface of the material to be examined;

a neutron pulse generator configured to irradiate a surface of the material;

a plurality of beta radiation detectors, tuned to the defined energy of photo-electrically produced electron energy generated in an electron generating window located between an active region of the beta radiation detectors and the surface being examined, the beta radiation detectors positioned in a predetermined pattern over the surface of the material to which the mixture is applied, the plurality of beta radiation detectors respectively providing an output indicative of a reception of the prompt gamma release of the defined energy in an area of the surface viewed by a corresponding one of the beta radiation detectors; and

a beta radiation detector output from which the receptions can be employed to map a characteristic of the defect.

12. The apparatus of claim 11 wherein the characteristic is a location and length of the defect on the surface.

13. The apparatus of claim 11 wherein the characteristic is a depth of the defect on the surface.

14. The apparatus of claim 13 wherein the depth of the defect is determined from the strength of the reception.

15. The apparatus of claim 11 wherein the mixture is absorbed into the defect by capillary absorption.

16. The apparatus of claim 11 wherein the neutron pulse generator is a neutristor style Neutron Pulse Generator.

17. The apparatus of claim 11 wherein the beta radiation detectors include a high atomic number sacrificial material between the surface being examined and an active portion of the beta radiation detectors to act as an electron radiator.

18. The apparatus of claim 17 wherein the beta radiation detectors are SiC detectors.

19. The apparatus of claim 18 wherein the thickness, distance from the active detector region, and type of material used in the sacrificial layer of the beta radiation detector is selected to ensure that mostly the electrons produced by Photoelectric Absorption by the desired emitted prompt gamma radiation energy are completely stopped inside the active region of the Sic detectors.

20. The apparatus of claim 17 wherein the sacrificial material is either platinum or tungsten.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 30, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 066380/0392 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jan 30, 2024
From: BANK OF MONTREAL, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC
Reel/Frame 066380/0599 →
SECURITY INTEREST Recorded Jan 26, 2024
From: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC; STONE & WEBSTER, L.L.C. (FORMERLY STONE & WEBSTER, INC.)
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 066373/0604 →
PATENT SECURITY AGREEMENT Recorded May 27, 2022
From: WESTINGHOUSE ELECTRIC COMPANY LLC; BHI ENERGY I SPECIALTY SERVICES LLC
To: BANK OF MONTREAL, AS COLLATERAL AGENT
Reel/Frame 060791/0372 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Aug 1, 2019
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
Reel/Frame 049937/0032 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 046708/0222 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 046708/0332 →
SECURITY INTEREST Recorded Aug 1, 2018
From: WESTINGHOUSE ELECTRIC COMPANY LLC; FAUSKE AND ASSOCIATES LLC
To: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
Reel/Frame 046708/0639 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2016
From: HEIBEL, MICHAEL D.
To: WESTINGHOUSE ELECTRIC COMPANY LLC
Reel/Frame 038618/0915 →