IP Library Granted Patent US 9,945,040
Granted Patent B2
US 9,945,040 · App. 15/158,227 · Granted Apr 17, 2018

Catalyst layers and electrolyzers

Inventors: Richard I. Masel (Boca Raton, FL); Zengcai Liu (Boca Raton, FL); Robert Kutz (Boca Raton, FL); Syed Dawar Sajjad (Boca Raton, FL)
Assignee: Dioxide Materials, Inc.
C25B11/0489C02F1/461C25B1/00C25B3/04C25B9/10C25B11/0405C25B13/08G01N27/3335H01M4/8668H01M4/9041H01M4/9083H01M8/1023H01M8/1044
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Quick Facts
Patent No.
US 9,945,040
App. No.
15/158,227
Granted
Apr 17, 2018
Kind
B2
Abstract

A catalyst layer for an electrochemical device comprises a catalytically active element and an ion conducting polymer. The ion conducting polymer comprises positively charged cyclic amine groups. The ion conducting polymer comprises at least one of an imidazolium, a pyridinium, a pyrazolium, a pyrrolidinium, a pyrrolium, a pyrimidium, a piperidinium, an indolium, a triazinium, and polymers thereof. The catalytically active element comprises at least one of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce and Nd. In an electrolyzer comprising the present catalyst layer, the feed to the electrolyzer comprises at least one of CO 2 and H 2 O.

Claims (22)

1. An electrolyzer comprising a catalyst layer comprising a catalytically active element interspersed with an ion conducting polymer,

wherein said catalytic active element is selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce, and Nd; and

wherein said ion conducting polymer comprises:

a copolymer of styrene, the copolymer further comprising positively charged cyclic amine groups,

the electrolyzer having a reactant stream input, wherein the reactant stream to the electrolyzer comprises at least one of CO 2 or H 2 O.

2. The electrolyzer of claim 1 , the electrolyzer having an anode and a cathode, wherein said catalyst layer is in direct electrical contact with at least one of the anode or the cathode.

3. The electrolyzer of claim 2 , wherein the CO 2 is fed into the cathode.

4. The electrolyzer of claim 2 , wherein said catalyst layer is in direct electrical contact with the cathode.

5. The electrolyzer of claim 2 , wherein water is fed into the anode.

6. The electrolyzer of claim 5 , wherein the water feed further comprises an electrolyte.

7. The electrolyzer of claim 6 , wherein the electrolyte is at least one of a carbonate, a bicarbonate or a hydroxide.

8. An electrolyzer comprising a catalyst layer comprising a catalytically active element interspersed with an ion conducting polymer,

wherein said catalytic active element is selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce, and Nd; and

wherein said ion conducting polymer comprises:

a terpolymer of styrene, vinylbenzyl-R s wherein R s is a positively charged cyclic amine group, and vinylbenzyl-R x , wherein R x is at least one constituent selected from the group consisting of Cl, OH, and a reaction product between an OH or Cl and a reactant other than an amine, and wherein the total weight of the vinylbenzyl-R x groups is at least 1% of the total weight of the terpolymer,

the electrolyzer having a reactant stream input, wherein the reactant stream to the electrolyzer comprises at least one of CO 2 or H 2 O.

9. The electrolyzer of claim 8 , the electrolyzer having an anode and a cathode, wherein said catalyst layer is in direct electrical contact with at least one of the anode or the cathode.

10. The electrolyzer of claim 9 , wherein the CO 2 is fed into the cathode.

11. The electrolyzer of claim 9 , wherein said catalyst layer is in direct electrical contact with the cathode.

12. The electrolyzer of claim 9 , wherein water is fed into the anode.

13. The electrolyzer of claim 12 , wherein the water feed further comprises an electrolyte.

14. The electrolyzer of claim 13 , wherein the electrolyte is at least one of a carbonate, a bicarbonate or a hydroxide.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2016
From: MASEL, RICH; SAJJAD, SYED DAWAR; LIU, ZENGCAI; KUTZ, ROBERT
To: DIOXIDE MATERIALS, INC
Reel/Frame 039102/0410 →
CONFIRMATORY LICENSE Recorded May 23, 2016
From: DIOXIDE MATERIALS, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 038773/0117 →
Continuity (11)
Continuation In Part 15090477 · Apr 4, 2016
Continuation In Part 14704935 · May 5, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part 14704934 · May 5, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Provisional Application 62066823 · Oct 21, 2014
Related Publication 20160369415A1 · Dec 22, 2016