IP Library Granted Patent US 10,464,015
Granted Patent B2
US 10,464,015 · App. 15/159,681 · Granted Nov 5, 2019

Molten hydroxide membrane for separation of acid gases from emissions

Inventors: Marcus Worsley (Hayward, CA); Patrick Campbell (Oakland, CA); Sangil Kim (Pleasanton, CA); Matthew Merrill (Dublin, CA)
Assignee: Lawrence Livermore National Security, LLC
B01D53/228B01D53/40B01D53/508B01D53/565B01D53/62B01D53/82B01D61/38B01D69/10B01D69/12B01D71/02B01D69/02B01D71/022B01D71/024B01D2053/221B01D2251/306B01D2251/604B01D2257/302B01D2257/404B01D2257/50B01D2257/504B01D2258/0283B01D2311/13B01D2325/02B01D2325/04B01D2325/26Y02C10/10
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,464,015
App. No.
15/159,681
Granted
Nov 5, 2019
Kind
B2
Abstract

In one embodiment, a separation membrane includes: a porous support structure; and at least one alkali metal hydroxide disposed within pores of the porous support structure. In another embodiment, a method for separating acidic gases from a gas mixture includes exposing the gas mixture to a separation membrane at an elevated temperature, where the separation membrane includes a porous support and at least one molten alkali metal hydroxide disposed within pores of the porous support.

Claims (26)

1. A separation membrane, comprising:

a porous support structure, wherein the porous support structure is configured to retain at least one alkali metal hydroxide in a molten phase within pores of the porous support structure based on capillary action; and

at least one alkali metal hydroxide disposed within pores of the porous support structure.

2. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide is selected from a group consisting of lithium hydroxide, sodium hydroxide, potassium hydroxide, rubidium hydroxide, and cesium hydroxide.

3. The separation membrane as recited in claim 1 , comprising a mixture of at least two alkali metal hydroxides selected from a group consisting of: lithium hydroxide, sodium hydroxide and potassium hydroxide.

4. The separation membrane as recited in claim 1 , wherein the porous support structure is characterized by at least one gradient in pore size along an axis of the porous support structure.

5. The separation membrane as recited in claim 1 , wherein the porous support structure comprises a material selected from a group consisting of: inconel 600, grade 316 stainless steel, grade 304 stainless steel, an alkaline earth oxide, yttrium doped zirconium oxide, cerium oxide, calcium carbonate and silicon carbide.

6. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide is present in a molten phase.

7. The separation membrane as recited in claim 1 , wherein pores of the porous support structure are characterized by a diameter in a range from about 75 nm to about 1 millimeter.

8. The separation membrane as recited in claim 1 , comprising a porous conductive coating coupled to opposite ends of the separation membrane.

9. The separation membrane as recited in claim 1 , wherein the porous support structure is characterized by a cross-sectional area of at least 1 cm 2 and a thickness of at least 0.01 cm.

10. The separation membrane as recited in claim 1 , wherein the porous support structure comprises an aerogel comprising at least one material selected from the group consisting of: inconel 600, grade 316 stainless steel, an alkaline earth oxide, yttrium doped zirconium oxide, cerium oxide, magnesium oxide, aluminum oxide, calcium carbonate, silicon carbide, and combinations thereof.

11. A method for separating acidic gases from a gas mixture, the method comprising:

exposing the gas mixture to a separation membrane at an elevated temperature, wherein the separation membrane comprises:

a porous support structure, wherein the porous support structure is configured to retain at least one alkali metal hydroxide in a molten phase within pores of the porous support structure based on capillary action; and

at least one alkali metal hydroxide disposed within pores of the porous support structure.

12. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a eutectic mixture of the alkali metal hydroxides.

13. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises an equimolar mixture of potassium hydroxide, sodium hydroxide, and lithium hydroxide.

14. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a ternary mixture of potassium hydroxide, sodium hydroxide, and lithium hydroxide.

15. The separation membrane as recited in claim 14 , wherein the potassium hydroxide and the sodium hydroxide are each present in an amount less than the lithium hydroxide.

16. The separation membrane as recited in claim 14 , wherein the potassium hydroxide, the sodium hydroxide, and the lithium hydroxide are present in a ratio in a range from 4:1:1 to 1:1:4.

17. The separation membrane as recited in claim 1 , wherein the at least one alkali metal hydroxide comprises a ternary mixture of hydroxides present in a ratio in a range from 4:1:1 to 1:1:4.

18. The separation membrane as recited in claim 4 , wherein the size gradient is characterized by either:

a first profile in which larger of the pores are located near a first end of the porous support structure and smaller of the pores are located near a second end of the porous support structure, wherein the first and second ends of the porous support structure are positioned opposite one another; or

a second profile in which larger of the pores are located near the first and second ends of the porous support structure and smaller of the pores are located a central region between the first and second ends of the porous support structure.

19. The separation membrane as recited in claim 8 , wherein the conductive coating comprises activated carbon and/or a graphitic material.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 19, 2016
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 039183/0208 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2016
From: WORSLEY, MARCUS; CAMPBELL, PATRICK; KIM, SANGIL; MERRILL, MATTHEW
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Reel/Frame 039190/0866 →
Continuity (1)
Related Publication 20170333834A1 · Nov 23, 2017
Cited By (2)
US 12,558,651 US 12,697,587