Roller bearing cone crusher and plain bearing cone crusher with a common exterior configuration
Cone crushers with differing main bearing styles therein being manufactured with interchangeable parts and with a common exterior configuration so that a roller bearing cone crusher could be replaced at a crushing site by a plain bearing cone crusher without the need for any modification to either the plain bearing crusher or the crushing site. Methods of manufacturing roller bearing cone crushers which have components therein which are interchangeable with components in a plain bearing cone crusher is also disclosed.
1. A method of manufacturing material processing equipment comprising the steps of:
providing an interchangeable parts inventory of a plurality of interchangeable parts which can be used on either a roller bearing cone crusher or a plain bearing cone crusher;
providing a main shaft inventory of main shafts which comprise a first plurality of shafts which are roller cone main shafts and a second plurality of shafts which are plain bearing main shafts; where a first shaft in the first plurality of shafts and a second shaft in the second plurality of shafts are not interchangeable;
providing a bearing inventory of main shafts bearings which comprise a first plurality of bearings which are roller bearing cone crusher main shaft bearings and a second plurality of bearings which are plain bearing cone crusher main shaft bearings; where the first plurality of bearings and the second plurality of bearings are not interchangeable;
providing an eccentric inventory of eccentrics which comprise a first plurality of eccentrics which are roller bearing cone crusher eccentrics and a second plurality of eccentrics which are plain bearing cone crusher eccentrics; where the first plurality and the second plurality of eccentrics are not interchangeable; and
assembling a plurality of cone crushers each with a common exterior configuration, the plurality of cone crushers comprising:
a roller bearing cone crusher by combining a first plurality of interchangeable parts from the interchangeable parts inventory; a shaft from said first plurality of shafts; an eccentric from said first plurality of eccentrics; and a bearing from said first plurality of bearings; and
a plain bearing cone crusher by combining a second plurality of interchangeable parts from the interchangeable parts inventory; a shaft from said second plurality of shafts; an eccentric from said second plurality of eccentrics; and a bearing from said second plurality of bearings.
2. The method of claim 1 further comprising at least one of the additional steps:
machining a portion of a main frame casting, in an upper portion, to accommodate a bearing from said first plurality of bearings and not accommodate a bearing from said second plurality of bearings; and
machining a portion of the main frame casting to accommodate a bottom portion of a shaft from said first plurality of shafts and said second plurality of shafts.
3. The method of claim 1 wherein said plurality of cone crushers each has a main frame with an identical exterior bottom contoured surface.
4. The method of claim 3 wherein said plurality of cone crushers each has a main frame which originates from an identical main frame casting.
5. The method of claim 1 wherein said first plurality of interchangeable parts is identical to said second plurality of interchangeable parts.
6. The method of claim 5 wherein said first plurality of interchangeable parts comprise a pinion gear.