Data line as well as methods for producing the data line
A data line that is designed as a coaxial cable and has a line core that extends in a line longitudinal direction. The line core has at least one conductor surrounded at least by insulation and is surrounded by a multi-layer shielding foil, which has a non-conductive layer and a conductive layer. In an overlap region, a free end edge overlaps a further partial region, wherein additionally a conductive connection of the conductive layer at the end edge to the further partial region is formed such that a transverse current flow perpendicular to the longitudinal direction within the conductive layer is enabled. The conductive connection is formed optionally as a conductive strip and/or by a beveled end edge. In particular, the data line is a data line shielded exclusively via the shielding foil. The data line is used in particular in a motor-vehicle electrical system.
1. A data line comprising:
a line core extending in a longitudinal direction, the line core formed of at least one conductor and an insulation, the at least one conductor surrounded by the insulation; and
a shielding foil that surrounds the insulation,
wherein the shielding foil is formed of a non-conductive layer with a first conductive layer attached to an outer side of the non-conductive layer and a second conductive layer attached to an inner side of the non-conductive layer, the outer side of the non-conductive layer opposing the inner side of the non-conductive layer,
wherein the shielding foil surrounds the insulation such that a first free end edge of the shielding foil overlaps a second free end edge of the shielding foil in an overlap region,
wherein a region of the shielding foil directly adjacent the overlap region is an additional partial region,
wherein a distal end face of a first free end edge of the first and second conductive layers is electrically conductively connected to an outer side of the first conductive layer provided in the additional partial region by an electrically conductive connection, the distal end face of the first conductive layer extending between the outer side and an inner side of the first conductive layer and the distal end face of the second conductive layer extending between an outer side and an inner side of the second conductive layer,
wherein the electrically conductive connection is an additional conductive strip attached to the shielding foil so that the additional conductive strip is directly attached to the distal end face of the first and second conductive layers and to the additional partial region, so as to electrically connect the distal end face of the first and second conductive layers with the additional partial region, and
wherein the additional conductive strip extends over and is directly attached to a portion of the outer side of the first conductive layer at the first free end edge, such that the additional conductive strip is substantially s-shaped in cross-section.
2. The data line according to claim 1 , wherein the additional conductive strip is formed by applying a conductive material via an application method including spraying, printing, painting, or gluing.
3. The data line according to claim 1 , wherein the shielding foil is formed as a longitudinally-folded foil, in which the first and second free end edges of the shielding foil run parallel to the longitudinal direction.
4. The data line according to claim 1 , wherein the first and second conductive layers of the shielding foil each have a thickness in a range of 3 microns to 35 microns.
5. The data line according to claim 1 , wherein the shielding foil is surface-bonded with the insulation by an adhesive layer or a hot adhesive layer, such that the adhesive layer or the hot adhesive layer is positioned between the shielding foil and the insulation.
6. The data line according to claim 1 , wherein the non-conductive layer, the first conductive layer and the second conductive layer of the shielding foil are full-surface mounted on each other, and wherein despite the non-conductive layer, a completely circumferential connection is formed within the first and second conductive layers.
7. The data line according to claim 1 , wherein the shielding foil, at first and second distal ends, is cohesively and electrically conductively connected with a contact element by gluing, soldering or welding.
8. The data line according to claim 1 , wherein the insulation is made of a heat-resistant material that withstands a temperature of over 100° C. or over 150° C.
9. The data line according to claim 1 , wherein the insulation comprises a cross-linked plastic.
10. The data line according to claim 1 , wherein the data line is a coaxial cable and the shielding foil is a single shield element that forms an outer conductor, which is surrounded by an outer shell.
11. The data line according to claim 1 , wherein the shielding foil is a single shield element such that no additional shielding elements are provided in the data line.
12. A data line comprising:
a line core extending in a longitudinal direction, the line core formed of at least one conductor and an insulation, the at least one conductor surrounded by the insulation; and
a shielding foil that surrounds the insulation,
wherein the shielding foil is formed of a non-conductive layer with a first conductive layer attached to an outer side of the non-conductive layer and a second conductive layer attached to an inner side of the non-conductive layer, the outer side of the non-conductive layer opposing the inner side of the non-conductive layer,
wherein the shielding foil surrounds the insulation such that a first free end edge of the shielding foil overlaps a second free end edge of the shielding foil in an overlap region,
wherein a region of the shielding foil directly adjacent the overlap region is an additional partial region, and
wherein a distal end face of a first free end edge of the first and second conductive layers is electrically conductively connected to an inner side of the second conductive layer provided in the additional partial region, the distal end face of the first conductive layer extending between an outer side and an inner side of the first conductive layer and the distal end face of the second conductive layer extending between an outer side and the inner side of the second conductive layer,
wherein the distal end face of the first and second conductive layers is beveled, and wherein, at the beveled distal end face of the first and second conductive layers, a contact to the additional partial region is formed, such that the beveled distal end face of the first and second conductive layers is directly attached to the inner side of the second conductive layer in the additional partial region.
13. The data line according to claim 12 , wherein the angle with respect to a surface normal of the shielding foil is greater than 30°.