IP Library Granted Patent US 10,744,680
Granted Patent B2
US 10,744,680 · App. 15/166,017 · Granted Aug 18, 2020

System and method for recycling and recapture of bio-based plastics

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Quick Facts
Patent No.
US 10,744,680
App. No.
15/166,017
Granted
Aug 18, 2020
Kind
B2
Abstract

A method for reclaiming bio-based plastic material is disclosed, including providing a bio-based plastic article, the article including an identifier, determining article content information from or via the identifier, and recycling the article based on article content information. Further, a system for reclaiming bio-based plastic material is disclosed, including an apparatus or device configured to obtain or determine a bio-based material content associated with a plastic article, and an apparatus or device configured to sort the plastic article based upon the bio-based material content of the plastic article. A bio-based plastic article comprising recycled bio-based material is also disclosed.

Claims (26)

1. A bio-based plastic container comprising recycled bio-based material, the bio-based plastic container comprising between about 1% and about 50% by weight of recycled bio-based material;

wherein the bio-based plastic container is comprised of both recycled bio-based polyethylene terephthalate and petrol-based polyethylene terephthalate;

wherein the bio-based plastic container includes an identifier that is part of the plastic or within the plastic; and

wherein the identifier represents or discloses information that distinguishes between the content of recycled bio-based polyethylene terephthalate and the content of petrol-based polyethylene terephthalate comprising the bio-based plastic container.

2. The bio-based plastic container of claim 1 , wherein the identifier represents or discloses a bio-based material percentage.

3. The bio-based plastic container of claim 1 , wherein the identifier includes one or more additives, and the one or more additives distinguishing the bio-based plastic container from a petrol-based container.

4. The bio-based plastic container of claim 1 , wherein the identifier comprises a colorant or dye.

5. The bio-based plastic container of claim 4 , wherein the colorant or dye is included in resin forming the bio-based plastic container.

6. The bio-based plastic container of claim 1 , wherein the identifier is not visible/perceptible to a human eye without special equipment.

7. The bio-based plastic container of claim 1 , wherein the identifier represents or discloses a percentage of the bio-based plastic container that is comprised of a bio-based material.

8. The bio-based plastic container of claim 1 , including a distinguishing or visible mark that designates the plastic container as bio-based.

9. The bio-based plastic container of claim 1 , wherein the identifier comprises a marker.

10. The bio-based plastic container of claim 9 , wherein the marker includes one of more of the following: UV dye, colorant, chemical trace, organic additive, tint.

11. The bio-based plastic container of claim 9 , wherein the marker is a compound added to a resin forming the bio-based plastic container.

12. The bio-based plastic container of claim 1 , wherein the identifier includes a tracer.

13. The bio-based plastic container of claim 12 , wherein the tracer distinguishes resin produced by a manufacturer from similar resins produced by others.

14. The bio-based plastic container of claim 12 , wherein the tracer is at a level in the single parts per billion or less.

15. The bio-based plastic container of claim 12 , wherein the tracer is added during a melt polymerization phase or a solid state polymerization stage.

16. The bio-based plastic container of claim 12 , wherein the tracer identifies bio-based containers for recovery within a recycling process.

17. The bio-based plastic container of claim 1 , wherein the recycled bio-based material includes PCR bio-based material.

18. The bio-based plastic container of claim 17 , wherein the PCR bio-based material is up to 100% of the total weight of the bio-based plastic container in an un-filled condition.

19. The bio-based plastic container of claim 17 , wherein the PCR bio-based material comprises up to 30% bio-based PCR resin.

20. The bio-based plastic container of claim 17 , wherein the PCR bio-based material comprises between about 1% and about 20% of the total weight of the bio-based plastic container in an un-filled condition.

21. The bio-based plastic container of claim 17 , wherein the PCR bio-based material comprises between about 1% and about 20% of the total weight of the bio-based plastic container in an un-filled condition, a virgin material comprises about 80% to about 99% of the total weight of the container, and the virgin material is bio-based.

22. The bio-based plastic container of claim 17 , wherein the recycled bio-based material comprises one or more of the following: up to 30% bio-based PCR resin, 100% bio-based PCR resin, and/or a custom blend of PCR bio-based resins.

23. The bio-based plastic container of claim 1 , wherein the identifier comprises a colorant or dye that is included in resin forming the bio-based plastic container; the identifier is not visible/perceptible to a human eye without special equipment; the identifier represents or discloses a percentage of the bio-based plastic container that is comprised of a bio-based material; the recycled bio-based material includes PCR bio-based material; and the PCR bio-based material comprises up to 30% bio-based PCR resin.

Assignments (2)
SECURITY INTEREST Recorded Dec 22, 2025
From: PLASTIPAK PACKAGING, INC.
To: WELLS FARGO BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 074028/0732 →
SECURITY INTEREST Recorded Oct 12, 2017
From: PLASTIPAK PACKAGING, INC.
To: WELLS FARGO BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 044204/0547 →