IP Library Granted Patent US 9,994,339
Granted Patent B2
US 9,994,339 · App. 15/173,637 · Granted Jun 12, 2018

3-D printed packaging

Inventors: Shay C. Colson (Bellingham, WA); David S. Thompson (Spokane, WA); David A. Divine (Spokane, WA)
B65B3/022A61J1/03B29C64/106B29C64/112B29C64/171B29C64/176B29C64/182B29C67/0059B29C67/0088B29C70/688B29C70/70B33Y10/00B33Y50/02B33Y80/00B65B61/007B65B61/182B65B61/26B65D21/0206B65D65/38B65D75/527G05B19/4099B29K2025/06B29K2105/20B29L2031/608B29L2031/712B33Y30/00B65B61/025B65B63/005G05B2219/35134G05B2219/49007
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Quick Facts
Patent No.
US 9,994,339
App. No.
15/173,637
Granted
Jun 12, 2018
Kind
B2
Abstract

Items may be packaged for shipping or storage using additive manufacturing techniques, also known as three dimensional (3-D) printing. Packages made by such processes may be referred to as 3-D printed packages. A packaging system may include a 3-D printer and a computing device communicatively coupled to the 3-D printer. The computing device may obtain a packaging model describing a package for one or more items. A print module of the computing device may include instructions to print the package at least partially about the item(s) according to the packaging model. The configuration of a 3-D printed package may be based at least in part on one or more other packages. A 3-D printed package may include multiple separable compartments. A unit of 3-D printed packages may include multiple separable packages.

Claims (45)

1. A method of packaging multiple items, the method comprising:

printing, using a three dimensional (3-D) printer, a 3-D printed package including multiple compartments, at least one item of the multiple items being disposed in each compartment; and

printing, using the 3-D printer, one or more separation features into the 3-D printed package to allow separation of each of the multiple compartments from a remainder of the package.

2. The method of claim 1 , wherein the printing the one or more separation features into the 3-D package comprises printing a skin of material and one or more tear strips between the multiple compartments to separate the multiple compartments, wherein each compartment of the multiple compartments is separable from the remainder of the package by pulling on a respective tear strip to separate the respective compartment into a separate package.

3. The method of claim 1 , wherein the printing the one or more separation features into the 3-D package comprises printing a single tear strip separating a first region of compartments from a second region of compartments, such that the first region of compartments is separable from the second region of compartments by pulling the tear strip.

4. The method of claim 1 , wherein the one or more separation features comprise at least one of:

one or more tear strips;

one or more perforations;

one or more notches;

one or more thinned sections of the 3-D printed package;

one or more weakened sections of the 3-D printed package.

5. The method of claim 1 , wherein each compartment includes a single item or multiple items designated for a same destination.

6. The method of claim 1 , wherein the printing the 3-D printed package comprises printing the 3-D printed package around the multiple items.

7. The method of claim 1 , wherein the multiple items are inserted into the multiple compartments after the 3-D printed package is at least partially printed.

8. The method of claim 1 , wherein the printing the 3-D printed package comprises:

printing packing material at least partially around the multiple items; and

printing an outer cover about at least a portion of an exterior of the packing material.

9. A method of packaging multiple items using one or more three dimensional (3-D) printers, the method comprising:

determining a size and/or shape of a particular 3-D printed package to be printed for an item based at least in part on a size and/or shape of one or more other packages of multiple packages to be 3-D printed; and

printing the particular 3-D printed package having the determined size and/or shape.

10. The method of claim 9 , wherein:

the multiple packages are to be placed on a pallet or other support surface; and

the size and/or shape of the particular 3-D printed package is chosen at least in part to result in a uniform, well-packed unit of packages on the pallet or other support structure.

11. The method of claim 10 , wherein the uniform, well-packed unit of packages is substantially free of voids, gaps, and open spaces between packages.

12. The method of claim 10 , wherein the uniform, well-packed unit of packages includes one or more voids, gaps, and/or open spaces between the multiple packages.

13. The method of claim 10 , wherein the uniform, well-packed unit of packages is substantially cube shaped or rectangular prism shaped.

14. The method of claim 9 , further comprising:

adding a new package to a queue of packages to be 3-D printed; and

modifying or adjusting a size and/or shape of one or more other packages in the queue of packages to be 3-D printed in order to create a uniform, well-packed unit of packages.

15. The method of claim 9 , further comprising:

printing a remainder of the multiple packages; and

printing one or more bands and/or straps directly around the multiple packages.

16. The method of claim 9 , further comprising:

printing a remainder of the multiple packages; and

printing one or more spacers or empty packages to fill gaps or voids between the multiple packages to form a uniform unit of packages.

17. The method of claim 9 , wherein printing the particular 3-D printed package further comprises printing one or more interlocking features configured to interlock with one or more other packages of the multiple packages to form a unit of packages.

18. A method of packaging multiple items using one or more three dimensional (3-D) printers, the method comprising:

determining a size, shape, and/or configuration for a particular 3-D printed package to be printed for an item based at least in part on size, shape, and/or configuration of one or more other packages of multiple packages; and

printing the particular 3-D printed package having one or more interlocking features configured to interlock with one or more other packages of the multiple packages.

19. The method of claim 18 , wherein:

the multiple packages are to be placed on a pallet or other support surface; and

the size and/or shape of the particular 3-D printed package is chosen at least in part to result in a uniform, well-packed unit of packages on the pallet or other support structure.

20. The method of claim 18 , further comprising:

printing a remainder of the multiple packages; and

printing one or more spacers or empty packages to fill gaps or voids between the multiple packages to form a uniform unit of packages.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2016
From: DIVINE, DAVID A.; COLSON, SHAY C.; THOMPSON, DAVID S.
To: 3DPP, LLC
Reel/Frame 038809/0060 →
Continuity (4)
Continuation 14992005 · Jan 10, 2016
Continuation 14146725 · Jan 3, 2014
Provisional Application 61887973 · Oct 7, 2013
Related Publication 20160280403A1 · Sep 29, 2016