IP Library Granted Patent US 10,221,285
Granted Patent B2
US 10,221,285 · App. 15/174,727 · Granted Mar 5, 2019

Oil soluble rheology modifying star macromolecules

Inventors: Wojciech Jakubowski (Sugar Land, TX); Patrick McCarthy (Pittsburgh, PA); Nicolay Tsarevsky (Dallas, TX); James Spanswick (Pittsburgh, PA)
Assignee: Pilot Polymer Technologies, Inc.
C08G83/003A61K8/72A61K8/8147A61K8/8152A61K8/90A61Q19/00C08F265/04C08F293/005C08F299/04C08F299/0492A61K2800/10A61K2800/48C08J2300/206
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Quick Facts
Patent No.
US 10,221,285
App. No.
15/174,727
Granted
Mar 5, 2019
Kind
B2
Abstract

Oil soluble rheology modifying star macromolecules having a core and five or more polymeric arms, and compositions comprising the same. The polymeric arms on a star are covalently attached to the core of the star; each polymeric arm comprises one or more (co)polymer segments; and at least one polymeric arm and/or at least one polymeric segment exhibits a different solubility from at least one other polymeric arm or one other polymeric segment, respectively, in a reference liquid of interest. The oil soluble rheology modifying star macromolecules and compositions comprising the same for use in oil based systems.

Claims (54)

1. An oil composition comprising at least one rheology-modifying star macromolecule represented by Formula A:

[(P1) q1 -(P2) q2 ] t -Core-[(P3) q3 ] r   Formula A

wherein:

Core represents a crosslinked polymeric segment;

P1 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

P2 represents a polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

P3 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

q1 represents the number of repeat units in P1 and has a value between 10 and 1000;

q2 represents the number of repeat units in P2 and has a value between 50 and 1000;

q3 represents the number of repeat units in P3 and has a value between 20 and 500;

t represents the number of copolymeric arms covalently attached to the Core;

r represents the number of polymeric arms covalently attached to the Core; and

wherein:

i) the molar ratio of r to t is in the range of between 40:1 and 1:40;

ii) the arms represented by [(P1) q1 -(P2) q2 ] t extend beyond the arms represented by [(P3) q3 ] r ; and

wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 comprise a monomeric residue of a polymerized: N,N-dimethylaminoethyl acrylate, N,N-dimethylaminoethyl methacrylate, N,N-dimethylaminoethyl acrylamide, quaternised N,N-dimethylaminoethyl acryl amide, N,N-dimethylaminoethyl methacrylamide, quaternised N,N-dimethylaminoethyl methacrylamide, N,N-dimethylaminoethyl acrylate, N,N-dimethylaminoethyl methacrylate, quaternised N,N-dimethyl-aminoethyl acrylate, quaternised N,N-dimethylaminoethyl methacrylate, quaternized dimethylaminoethyl methacrylate, 2-(dimethylamino)ethyl methacrylate, 2-(trimethylamino)ethyl methacrylate, methyl acrylate, ethyl acrylate, n-butyl acrylate, iso-butyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, decyl acylate, or octyl acrylate.

2. The oil composition of claim 1 , wherein the at least one rheology-modifying star macromolecule is an oil-soluble rheology-modifying star macromolecule.

3. The oil composition of claim 1 , wherein the at least one rheology-modifying star macromolecule is soluble in a reference liquid of interest comprising oil.

4. The oil composition of claim 1 , wherein the at least one rheology-modifying star macromolecule is a thickener for an oil-based system.

5. The oil composition of claim 1 , wherein the at least one rheology-modifying star macromolecule provides rheology control over viscosity in an oil based system.

6. The oil composition of claim 1 , wherein the number of polymeric arms (r+t) is between 5 and 500.

7. The oil composition of claim 1 , wherein (r+t) is greater than 15.

8. The oil composition of claim 1 , wherein q2 is greater than q3.

9. The oil composition of claim 1 , wherein P2 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of polymerized monomers.

10. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 further comprise a monomeric residue of a polymerized alkyl(meth)acrylate.

11. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 further comprise a monomeric residue of a polymerized methyl methacrylate.

12. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, and P3 further comprise a monomeric residue of a polymerized methyl methacrylate.

13. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 further comprise a monomeric residue of a polymerized styrene optionally substituted with one or more C1-C12 straight or branched chain alkyl groups.

14. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 further comprise a monomeric residue of a polymerized: dodecyl acrylate, N-dodecyl methacrylamide, styrene or 2-ethylhexyl methacrylate.

15. The oil composition of claim 1 , wherein the repeat units of monomeric residues of polymerized monomers within P1, P2, or P3 further comprise a monomeric residue of a polymerized acrylamide.

16. The oil composition of claim 1 , wherein the Core comprises monomeric residues of polymerized monomers comprising: 1,2-divinylbenzene; 1,3-divinylbenzene; 1,4-divinylbenzene; 1,2-ethanediol di(meth)acrylate; 1,3-propanediol di(meth)acrylate; 1,4-butanediol di(meth)acrylate; 1,5-hexanediol di(meth)acrylate; divinylbenzene; ethyleneglycol di(meth)acrylate; di(ethylene glycol) di acrylate (DEGlyDA); propyleneglycol di(meth)acrylate; butyleneglycol di(meth)acrylate; triethyleneglycol di(meth)acrylate; polyethyleneglycol di(meth)acrylate; polypropyleneglycol di(meth)acrylate; polybutyleneglycol di(meth)acrylate; allyl(meth)acrylate; glycerol di(meth)acrylate; trimethylolpropane ti(meth)acrylate; pentaerythritol tetra(meth)acrylate; ally′ methacrylate; allyl acrylate, di(ethylene glycol) diacrylate (DEGlyDA), or divinylbenzene.

17. An oil based system additive, comprising the oil composition of claim 1 .

18. The oil composition of claim 1 , wherein the polymeric segments P1, P2, and/or P3 are random polymeric segments.

19. The oil composition of claim 1 , wherein the core comprises, by weight:

about 0.5%, or more, monomeric residues of polymerized monomers from P2 and P3, and

about 0.5%, or more, monomeric residues of polymerized monomers different from the monomeric residues of polymerized monomers from P1, P2, or P3.

20. The oil composition of claim 1 , wherein the Core is crosslinked by a crosslinker comprising ethyleneglycol di(meth)acrylate; trimethylolpropane tri(meth)acrylate; propyleneglycol di(meth)acrylate; di(ethylene glycol) diacrylate (DEGlyDA); triethyleneglycol di(meth)acrylate; polyethyleneglycol di(meth)acrylate; polypropyleneglycol di(meth)acrylate; 1,4-divinylbenzene; 1,2-divinylbenzene; 1,3-divinylbenzene; 1,2-ethanediol di(meth)acrylate; 1,3-propanediol di(meth)acrylate; 1,4-butanediol di(meth)acrylate; 1,5-hexanediol di(meth)acrylate; divinylbenzene; butyleneglycol di(meth)acrylate; polybutyleneglycol di(meth)acrylate; allyl(meth)acrylate; glycerol di(meth)acrylate; pentaerythritol tetra(meth)acrylate; allyl methacrylate; allyl acrylate; or divinylbenzene.

21. An oil composition comprising at least one rheology-modifying star macromolecule represented by Formula A:

[(P1) q1 -(P2) q2 ] t -Core-[(P3) q3 ] r   Formula A

wherein:

Core represents a crosslinked polymeric segment;

P1 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

P2 represents a polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

P3 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of polymerized monomers;

q1 represents the number of repeat units in P1 and has a value between 10 and 1000;

q2 represents the number of repeat units in P2 and has a value between 50 and 1000;

q3 represents the number of repeat units in P3 and has a value between 20 and 500;

t represents the number of copolymeric arms covalently attached to the Core;

r represents the number of polymeric arms covalently attached to the Core; and

wherein:

i) the molar ratio of r to t is in the range of between 40:1 and 1:40;

ii) the arms represented by [(P1) q1 -(P2) q2 ] t extend beyond the arms represented by [(P3) q3 ] r ; and

wherein:

the arms represented by [(P1) q1 -(P2) q2 ] t comprise monomeric residues of polymerized monomers comprising: methyl methacrylate; decyl methacrylate; 2-ethylhexyl methacrylate; n-butyl methacrylate; iso-butyl methacrylate; t-butyl methacrylate; 2-(trimethylamino)ethyl methacrylate; 2-(dimethylamino)ethyl methacrylate; N,N-dimethylaminoethyl methacrylate; N,N-dimethylaminoethyl methacrylamide, methyl acrylate; ethyl acrylate; n-butyl acrylate; iso-butyl acrylate; t-butyl acrylate; 2-ethylhexyl acrylate; decyl acrylate; octyl acrylate; N,N-dimethylaminoethyl acrylate; or N,N-dimethylaminoethyl acrylamide.

Assignments (5)
SECURITY INTEREST Recorded Mar 2, 2023
From: PILOT CHEMICAL CORP.; PILOT POLYMER TECHNOLOGIES, INC.; LIQUID MINERALS GROUP LTD.
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 062859/0909 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY PREVIOUSLY RECORDED AT REEL: 046986 FRAME: 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 15, 2019
From: ATRP SOLUTIONS, INC.
To: PILOT POLYMER TECHNOLOGIES, INC.
Reel/Frame 048077/0454 →
SECURITY INTEREST Recorded Sep 5, 2018
From: PILOT POLYMER TECHNOLOGIES, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 046794/0322 →
CHANGE OF NAME Recorded Aug 30, 2018
From: ATRP SOLUTIONS, INC.
To: PILOT POLYMER TECHNOLGIES, INC.
Reel/Frame 046986/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2016
From: JAKUBOWSKI, WOJCIECH; MCCARTHY, PATRICK; TSAREVSKY, NICOLAY; SPANSWICK, JAMES
To: ATRP SOLUTIONS, INC.
Reel/Frame 038821/0701 →
Continuity (6)
Continuation 14037031 · Sep 25, 2013
Continuation 13410700 · Mar 2, 2012
Continuation 12926143 · Oct 27, 2010
Continuation In Part 12799411 · Apr 23, 2010
Provisional Application 61214397 · Apr 23, 2009
Related Publication 20170037194A1 · Feb 9, 2017
Cited By (1)
US 12,221,524