IP Library Granted Patent US 10,112,344
Granted Patent B2
US 10,112,344 · App. 15/184,709 · Granted Oct 30, 2018

Machine for removing substrate material, for washing, and for drying parts produced by a 3-D printer

Inventors: Joseph M. McMahon (North Tonawanda, NY); Scott Alexander Gilmour (Amherst, NY); Adam Michael Moehlau (Cheektowaga, NY); Joshua J. Yagy (Buffalo, NY); Daniel J. Hutchinson (Lancaster, NY)
Assignee: Audubon Machinery Corporation
B29C67/007B29C67/0096B33Y10/00B33Y30/00
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Quick Facts
Patent No.
US 10,112,344
App. No.
15/184,709
Granted
Oct 30, 2018
Kind
B2
Abstract

A machine for processing a part produced by a 3-D printer. The machine includes a housing having a working chamber defined therein. A support structure is disposed at the bottom of the working chamber for supporting the part. The structure has at least one opening defined therein. A spray header is disposed along at least a portion of the perimeter of the working chamber. A pump is configured and arranged to convey a fluid at varying pressures through the spray header. The fluid contacts the part and then passes through the opening in the structure where it flows to the bottom of the working chamber to a fluid outlet.

Claims (39)

1. A machine for processing a part produced by a 3-D printer, the part having a substrate, the machine comprising:

a housing having a working chamber defined therein;

a support structure disposed at the bottom of the working chamber for supporting the part, the support structure having at least one opening defined therein;

a spray header disposed along at least a portion of the perimeter of the working chamber;

a pump configured and arranged to convey a washing fluid and a rinsing fluid at varying pressures through the spray header, wherein the washing fluid has chemical properties suitable for dissolving at least a portion of the substrate;

a heater for warming one or more of the washing and rinsing fluid;

wherein the fluid contacts the part and then passes through the opening in the support structure where it flows to the bottom of the working chamber to a fluid outlet; and,

wherein the spray header comprises an assembly of vertical and horizontal tubes having apertures defined therein.

2. The machine of claim 1 , wherein the spray header is disposed around the perimeter of the working chamber.

3. The machine of claim 1 , wherein the spray header oscillates inside the working chamber.

4. The machine of claim 1 , wherein the spray header oscillates in the X-axis direction.

5. The machine of claim 1 , wherein the heater comprises an electric heater for heating the fluids conveyed into the working chamber through the spray header.

6. The machine of claim 5 , wherein the heater heats the fluid to a temperature up to about 180 degrees Fahrenheit.

7. The machine of claim 1 , further comprising a dryer for drying the part.

8. The machine of claim 1 , wherein a portion of the spray header is disposed beneath the support structure to provide for spraying the fluids onto the bottom of the part.

9. The machine of claim 1 , wherein the support structure is an open lattice-type structure.

10. The machine of claim 1 , wherein the pump is configured to convey the fluids at a low pressure range from zero to 15 psi.

11. The machine of claim 1 , wherein the pump is configured to convey the fluids at a high pressure range of about 15 psi to about 60 psi.

12. The machine of claim 1 , further comprising a fluid circuit for conveying the washing fluid.

13. The machine of claim 12 , wherein the fluid circuit also conveys the rinsing fluid.

14. The machine of claim 1 , wherein the fluid is supplied by a connection to a cold water tap line.

15. The machine of claim 1 , wherein the fluid is supplied by connection to a hot water tap line.

16. The machine of claim 1 , further comprises an ultrasonic agitator disposed in the working chamber.

17. A machine for processing a part produced by a 3-D printer, the part having a substrate, the machine comprising:

a housing having a working chamber defined therein;

a support structure disposed at the bottom of the working chamber for supporting the part, the support structure having at least one opening defined therein;

a spray header disposed along at least a portion of the perimeter of the working chamber;

a pump configured and arranged to convey a washing fluid and a rinsing fluid at varying pressures through the spray header, wherein the washing fluid has chemical properties suitable for dissolving at least a portion of the substrate;

a heater for warming one or more of the washing and rinsing fluid;

wherein the fluid contacts the part and then passes through the opening in the support structure where it flows to the bottom of the working chamber to a fluid outlet; and,

wherein the spray header has two or more circuits having different size nozzles disposed therein.

18. A machine for processing a part produced by a 3-D printer, the part having a substrate, the machine comprising:

a housing having a working chamber defined therein;

a support structure disposed at the bottom of the working chamber for supporting the part, the support structure having at least one opening defined therein;

a spray header disposed along at least a portion of the perimeter of the working chamber;

a pump configured and arranged to convey a washing fluid and a rinsing fluid at varying pressures through the spray header, wherein the washing fluid has chemical properties suitable for dissolving at least a portion of the substrate;

a heater for warming one or more of the washing and rinsing fluid;

wherein the fluid contacts the part and then passes through the opening in the support structure where it flows to the bottom of the working chamber to a fluid outlet; and,

wherein the fluid pressure is varied through sizing of nozzles disposed on the header.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Jul 26, 2023
From: GRASSHOPPER BANK, N.A.
To: POSTPROCESS TECHNOLOGIES, INC.
Reel/Frame 064383/0886 →
SECURITY INTEREST Recorded Mar 21, 2022
From: POSTPROCESS TECHNOLOGIES, INC.
To: GRASSHOPPER BANK, N.A.
Reel/Frame 059317/0254 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2019
From: AUDUBON MACHINERY CORP.
To: POSTPROCESS TECHNOLOGIES, INC.
Reel/Frame 050935/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2018
From: MCMAHON, JOSEPH M.; GILMOUR, SCOTT ALEXANDER; MOEHLAU, ADAM MICHAEL; YAGY, JOSHUA J.
To: AUDUBON MACHINERY CORPORATION
Reel/Frame 046610/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2018
From: HUTCHINSON, DANIEL J.
To: AUDUBON MACHINERY CORPORATION
Reel/Frame 046610/0796 →
Continuity (2)
Provisional Application 62180476 · Jun 16, 2015
Related Publication 20180215106A1 · Aug 2, 2018
Cited By (3)
US 12,194,682 US 12,544,986 US 12,643,145