IP Library Granted Patent US 9,821,789
Granted Patent B2
US 9,821,789 · App. 15/186,391 · Granted Nov 21, 2017

Vehicle drive and method with electromechanical variable transmission

Inventors: Deepak Shukla (Oshkosh, WI); Rongjun Zhang (Oshkosh, WI); Nader Nasr (Neenah, WI)
Assignee: Oshkosh Defense, LLC
B60W20/10B60K6/26B60K6/34B60K6/365B60K6/387B60K6/445B60K6/52B60K6/543B60L11/04B60W10/02B60W10/06B60W10/08F16H1/28F16H3/72F16H3/727F16H3/728B60W2510/06B60W2510/0604B60W2510/0638B60W2510/08B60W2510/081B60W2520/10B60W2710/021B60W2710/06B60W2710/0644B60W2710/0677B60W2710/08B60W2710/083B60Y2200/92B60Y2300/42B60Y2300/43B60Y2300/60B60Y2400/72B60Y2400/73Y02T10/6239Y02T10/6286Y02T10/92Y10S903/906Y10S903/91Y10S903/914Y10S903/916Y10S903/918Y10S903/93
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Quick Facts
Patent No.
US 9,821,789
App. No.
15/186,391
Granted
Nov 21, 2017
Kind
B2
Abstract

A vehicle drive includes a gear set, a first motor/generator coupled to a sun gear of the gear set, a second motor/generator selectively coupled to at least one of (a) a planetary gear carrier of the gear set and (b) a ring gear of the gear set, an engine coupled to the ring gear of the gear set and selectively coupled to the second motor/generator, and a clutch configured to selectively engage the second motor/generator to the engine. The first motor/generator and the second motor/generator are electrically coupled without an energy storage device configured to at least one of (a) provide electrical energy to the first motor/generator or the second motor/generator to power the first motor/generator or the second motor/generator and (b) be charged by electrical energy from the first motor/generator or the second motor/generator.

Claims (58)

1. A vehicle drive comprising:

a gear set comprising a sun gear, a ring gear, and planetary gears, the planetary gears coupling the sun gear to the ring gear, wherein the planetary gears are rotatably supported by a planetary gear carrier;

a first motor/generator coupled to the sun gear of the gear set;

a second motor/generator selectively coupled to at least one of (a) the planetary gear carrier of the gear set and (b) the ring gear of the gear set, wherein the second motor/generator is electrically coupled to the first motor/generator by an electrical power transmission system, wherein the first motor/generator and the second motor/generator are electrically coupled without an energy storage device configured to at least one of (a) provide electrical energy to the first motor/generator or the second motor/generator to power the first motor/generator or the second motor/generator and (b) be charged by electrical energy from the first motor/generator or the second motor/generator;

an engine coupled to the ring gear of the gear set and selectively coupled to the second motor/generator;

a clutch configured to selectively engage the second motor/generator to the engine.

2. The vehicle drive of claim 1 , wherein the first motor/generator generates all of the electrical energy required by the second motor/generator and the electrical energy required to offset power losses.

3. The vehicle drive of claim 2 , wherein the second motor/generator generates all of the electrical energy required by the first motor/generator and the electrical energy required to offset power losses.

4. The vehicle drive of claim 3 , wherein the second motor/generator generates the power required by the first motor/generator when a speed of the first motor/generator is less than a threshold speed.

5. The vehicle drive of claim 1 , wherein the clutch is configured to couple the second motor/generator to the engine and thereby change a configuration of the vehicle drive.

6. The vehicle drive of claim 5 , wherein, in a first configuration, the second motor/generator is coupled to an output of the gear set, and wherein, in a second configuration, the second motor/generator is coupled to the engine.

7. The vehicle drive of claim 6 , wherein the configuration changes when the speed of the second motor/generator is greater than a first threshold speed.

8. The vehicle drive of claim 6 , wherein the configuration changes when the difference of the speed of the second motor/generator in the first configuration and the speed of the second motor/generator in the second configuration is greater than a second threshold speed.

9. The vehicle drive of claim 8 , wherein the second threshold speed is a function of a fixed speed and a percentage of a throttle input.

10. The vehicle drive of claim 6 , wherein the configuration changes when the difference of the speed of the second motor/generator in the first configuration and the speed of the second motor/generator in the second configuration is less than a third threshold speed.

11. A vehicle drive comprising:

a gear set comprising a sun gear, a ring gear, and planetary gears, the planetary gears coupling the sun gear to the ring gear, wherein the planetary gears are rotatably supported by a planetary gear carrier;

a first motor/generator coupled to the sun gear of the gear set;

a second motor/generator selectively coupled to at least one of (a) the planetary gear carrier of the gear set and (b) the ring gear of the gear set, wherein the second motor/generator is electrically coupled to the first motor/generator by an electrical power transmission system, wherein the first motor/generator and the second motor/generator are electrically coupled without an energy storage device configured to at least one of (a) provide electrical energy to the first motor/generator or the second motor/generator to power the first motor/generator or the second motor/generator and (b) be charged by electrical energy from the first motor/generator or the second motor/generator;

an engine coupled to the ring gear of the gear set and selectively coupled to the second motor/generator; and

a controller including a processing circuit configured to:

operate the engine at a calculated speed;

operate one of the first motor/generator and the second motor/generator at a calculated torque; and

operate the other of the first motor/generator and the second motor/generator to maintain a voltage on the electrical power transmission system.

12. The vehicle drive of claim 11 , further comprising a clutch configured to selectively engage the second motor/generator to the engine, wherein the controller is configured to operate the clutch, wherein selectively engaging and disengaging the clutch changes a configuration of the vehicle drive.

13. The vehicle drive of claim 12 , wherein operating the engine at the calculated speed comprises:

determining a current configuration of the vehicle drive;

measuring current speeds of the vehicle, the engine, the first motor/generator, and the second motor/generator;

calculating a maximum power that can be provided at the current engine speed;

calculating a total power requested to be provided by a vehicle operator;

calculating a range of engine speeds that can provide the total power; and

operating the engine at an optimized speed, wherein the optimized speed is within the calculated range.

14. The vehicle drive of claim 12 , wherein operating one of the first motor/generator and the second motor/generator at the calculated torque comprises:

determining a current configuration of the vehicle drive;

measuring current speeds of the vehicle, the engine, the first motor/generator, and the second motor/generator;

calculating a total power requested to be provided;

calculating an electrical power from the motor/generators requested to be provided;

selecting the one of the first motor/generator and the second motor/generator to provide a required torque to produce the electrical power;

calculating the required torque for providing the electrical power; and

operating the selected motor/generator at the required torque.

15. The vehicle drive of claim 14 , wherein operating the other of the first motor/generator and the second motor/generator comprises:

determining the current configuration of the vehicle drive;

measuring current speeds of the vehicle, the engine, the first motor/generator, and the second motor/generator;

calculating the total power requested to be provided;

calculating the electrical power from the motor/generators requested to be provided;

selecting the other of the first motor/generator and the second motor/generator to maintain a voltage on the electrical power transmission system between the second motor/generator and the first motor/generator; and

operating the selected motor/generator to maintain the voltage on the electrical power transmission system.

16. The vehicle drive of claim 14 , wherein calculating the total power requested to be provided comprises:

calculating a maximum power deliverable to the vehicle drive at a current vehicle speed;

measuring a proportion of throttle input of the vehicle drive; and

calculating the total power requested to be provided by multiplying the maximum power deliverable and the proportion of throttle input.

17. The vehicle drive of claim 14 , wherein calculating the electrical power from the motor/generators requested to be provided comprises:

calculating a ratio of the electrical power from the motor/generators to the total power, wherein the ratio is a function of engine speed and vehicle speed; and

calculating the electrical power from the motor/generators by multiplying the ratio and the total power requested to be provided.

18. The vehicle drive of claim 12 , wherein operating the clutch comprises:

measuring a plurality of inputs from the vehicle, wherein the plurality of inputs indicate an output power requested from the vehicle drive;

determining a desired configuration of the vehicle drive, wherein the vehicle drive in the desired configuration provides the output power requested; and

selectively engaging and disengaging the clutch to configure the vehicle drive in the desired configuration.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2017
From: SHUKLA, DEEPAK; ZHANG, RONGJUN; NASR, NADER
To: OSHKOSH CORPORATION
Reel/Frame 041027/0760 →
MERGER Recorded Jan 20, 2017
From: OSHKOSH CORPORATION
To: OSHKOSH DEFENSE, LLC
Reel/Frame 041027/0796 →
Continuity (5)
Continuation 14813032 · Jul 29, 2015
Continuation 14155145 · Jan 14, 2014
Provisional Application 61785479 · Mar 14, 2013
Provisional Application 61783132 · Mar 14, 2013
Related Publication 20160297417A1 · Oct 13, 2016