IP Library Granted Patent US 10,209,158
Granted Patent B2
US 10,209,158 · App. 15/187,119 · Granted Feb 19, 2019

Apparatus and method for detecting leakage in hydrogen tank of hydrogen fuel cell vehicle

Inventors: Sung Mun Cho (Gyeonggi-do, KR); Kang Sik Jeon (Gyeonggi-do, KR); Sae Hoon Kim (Gyeonggi-do, KR)
Assignee: Hyundai Motor Company
G01M3/3236
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Quick Facts
Patent No.
US 10,209,158
App. No.
15/187,119
Granted
Feb 19, 2019
Kind
B2
Abstract

An apparatus and a method for detecting leakage in a hydrogen tank of a hydrogen fuel cell vehicle are provided. Particularly, leakage is detected due to failure of an airtight seal of a solenoid valve in a hydrogen tank based on a change of the sensing value of a high pressure sensor which represents a hydrogen tank pressure during a process of performing a wakeup operation at the time of key-off of a vehicle.

Claims (22)

1. A method for detecting leakage in a hydrogen tank of a hydrogen fuel cell vehicle equipped with a fuel cell stack supplied with hydrogen gas stored in the hydrogen tank through a fuel supply line to generate electricity, the method comprising:

receiving, by a controller, a hydrogen tank pressure before performing primary wakeup after a predetermined period of time passes after key-off of the vehicle;

performing, by the controller, primary wakeup for injecting hydrogen gas which remains in the fuel supply line of the stack into the fuel cell stack using a pressure difference; and

receiving, by the controller, a hydrogen tank pressure after performing the primary wakeup to compare the hydrogen tank pressure after performing the primary wakeup with the hydrogen tank pressure before performing the primary wakeup to determine leakage in the hydrogen tank based on a comparison result,

wherein the comparison result is based on a comparison between the hydrogen tank pressure after performing the primary wakeup with the hydrogen tank pressure before performing the primary wakeup.

2. The method of claim 1 , wherein when the hydrogen tank pressures before and after performing the primary wakeup are equal to each other, the generation of leakage in the hydrogen tank is determined.

3. The method of claim 1 , wherein when the hydrogen tank pressures before and after performing the primary wakeup are equal to each other, an excessive leakage generation in the hydrogen tank is determined due to failure of a solenoid valve configured to airtightly open and close an inlet of the hydrogen tank.

4. The method of claim 1 , further comprising:

calculating, by the controller, a difference between the hydrogen tank pressures before and after performing the primary wakeup as a hydrogen tank pressure dropping amount at the time of primary wakeup;

receiving, by the controller, a hydrogen tank pressure before performing secondary wakeup for injecting hydrogen gas which remains in the fuel supply line into the stack after the primary wakeup is performed and then a predetermined period of time passes; and

comparing, by the controller, the hydrogen tank pressure after performing the primary wakeup and the hydrogen tank pressure before performing the secondary wakeup to determine leakage in the hydrogen tank based on a comparison result,

wherein the comparison result is based on a comparison between the hydrogen tank pressure after performing the primary wakeup with the hydrogen tank pressure before performing the secondary wakeup.

5. The method of claim 4 , wherein the hydrogen tank pressure after performing the primary wakeup is equal to a value obtained by subtracting the hydrogen tank pressure dropping amount at the time of the primary wakeup from a hydrogen tank pressure confirmed and stored at the time of key-off of the vehicle.

6. The method of claim 4 , wherein in the determination of the leakage in the hydrogen tank, when a condition that the hydrogen tank pressure after performing the primary wakeup is less than the hydrogen tank pressure before performing the secondary wakeup is satisfied, leakage generation in the hydrogen tank is determined.

7. The method of claim 4 , wherein in the determination of the leakage in the hydrogen tank, when a condition that the hydrogen tank pressure after performing the primary wakeup is less than the hydrogen tank pressure before performing the secondary wakeup is satisfied, a minimal leakage generation in the hydrogen tank is determined due to failure of a solenoid valve configured to airtightly open and close an inlet of the hydrogen tank.

8. The method of claim 1 , further comprising:

receiving, by the controller, a hydrogen tank pressure before performing secondary wakeup for injecting hydrogen gas which remains in the fuel supply line into the stack after the primary wakeup is performed and then a predetermined period of time passes; and

comparing, by the controller, a hydrogen tank pressure confirmed and stored at the time of key-off of the vehicle and the hydrogen tank pressure before performing the secondary wakeup to determine leakage in the hydrogen tank based on a comparison result,

wherein the comparison result is based on a comparison between the hydrogen tank pressure confirmed and stored at the time of key-off of the vehicle and the hydrogen tank pressure before performing the secondary wakeup.

9. The method of claim 8 , wherein in the determination of the leakage in the hydrogen tank, when a condition that the hydrogen tank pressure confirmed and stored at the time of key-off is equal to the hydrogen tank pressure before performing the secondary wakeup is satisfied, leakage generation in the hydrogen tank is determined.

10. The method of claim 8 , wherein in the determination of the leakage in the hydrogen tank, when a condition that the hydrogen tank pressure confirmed and stored at the time of key-off is equal to the hydrogen tank pressure before performing the secondary wakeup is satisfied, a minimal leakage generation in the hydrogen tank is determined due to failure of a solenoid valve configured to airtightly open and close an inlet of the hydrogen tank.

11. The method of claim 1 , wherein the hydrogen tank pressure is a sensing value of a high pressure sensor mounted at a front end of a solenoid valve configured to airtightly open and close an inlet of the hydrogen tank.

Assignments (3)
SECURITY INTEREST Recorded Jun 7, 2024
From: RESTOR3D, INC.; CONFORMIS, INC.; IMATX, INC.
To: TRINITY CAPITAL INC., AS ADMINISTRATIVE AGENT
Reel/Frame 067679/0713 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2019
From: HYUNDAI MOTOR COMPANY
To: HYUNDAI MOTOR COMPANY; KIA MOTORS CORPORATION
Reel/Frame 049422/0037 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2016
From: CHO, SUNG MUN; JEON, KANG SIK; KIM, SAE HOON
To: HYUNDAI MOTOR COMPANY
Reel/Frame 038959/0461 →
Priority Claims (1)
KR 10-2015-0097525 · Jul 9, 2015 · national
Continuity (1)
Related Publication 20170010178A1 · Jan 12, 2017
Cited By (3)
US 12,227,103 US 12,601,307 US 12,646,729