Magnetic pump installation
A magnetic pump in a pump well in a molten metal furnace with a long, relatively thin side wall that wraps around a significant fraction of the circumference of the pump, which facilitates creation of an eddy current based flow field in the molten material with better magnetic coupling, thereby enhancing the effectiveness of the pump. Breach of the well wall will not result in spillage of metal outside the furnace, and the well can be monitored for any such breach or other change so that the pump can be lifted out of the well to protect it from contact with the molten metal in the event of such a breach, or other appropriate action can be taken.
1. A molten metal furnace comprising:
a furnace vessel;
a pump well positionable inside the furnace vessel and spaced apart from exterior walls of the furnace vessel; and
an apparatus for agitating molten metal within the furnace vessel, the apparatus comprising:
a magnetic pump at least partially within the pump well;
a detector for detecting breach of the pump well; and
a lift actuatable in response to a signal from the detector to lift the magnetic pump out of the pump well.
2. The furnace of claim 1 , wherein the magnetic pump comprises a rotatable permanent magnet assembly and wherein the magnetic pump further comprises a motor for rotating the rotatable permanent magnet assembly.
3. The furnace of claim 1 , wherein the magnetic pump comprises a stationary electromagnetic assembly.
4. The furnace of claim 1 , further comprising a blower for injecting cooling medium on a first side of the pump well, wherein the cooling medium passes a second side of the pump well before exiting the pump well through an exit port.
5. The furnace of claim 4 , further comprising a jacket for directing the cooling medium through the pump well.
6. The furnace of claim 1 , wherein the detector is a thermocouple.
7. The furnace of claim 1 , wherein the detector is a conduction detector.
8. The furnace of claim 1 , wherein the lift comprises a plurality of rails disposed above the pump well.
9. The furnace of claim 1 , wherein the lift comprises a cart for lifting the magnetic pump out of the pump well, wherein the cart traverses along a plurality of rails disposed above the pump well to move the magnetic pump away from the furnace.
10. The furnace of claim 1 , further comprising a controller connected to the detector, the lift, the magnetic pump, and a blower.
11. A molten metal agitation apparatus for use in a non-ferrous molten metal furnace, the apparatus comprising:
a pump well positionable inside a furnace vessel and spaced apart from exterior walls of the furnace vessel;
a magnetic pump at least partially within the pump well;
a detector for detecting breach of the pump well; and
a lift actuatable in response to a signal from the detector to lift the magnetic pump out of the pump well.
12. The molten metal agitation apparatus of claim 11 , wherein the magnetic pump comprises a rotatable permanent magnet assembly and wherein the magnetic pump further comprises a motor for rotating the rotatable permanent magnet assembly.
13. The molten metal agitation apparatus of claim 11 , wherein the magnetic pump comprises a stationary electromagnetic assembly.
14. The molten metal agitation apparatus of claim 11 , further comprising a blower for injecting cooling medium along a first side of the pump well, wherein the cooling medium passes along a second side of the pump well before exiting the pump well through an exit port.
15. The molten metal agitation apparatus of claim 14 , further comprising a jacket for directing the cooling medium through the pump well.
16. The molten metal agitation apparatus of claim 11 , wherein the detector is a thermocouple.
17. The molten metal agitation apparatus of claim 11 , wherein the detector is a conduction detector.
18. The molten metal agitation apparatus of claim 11 , wherein the lift comprises a plurality of rails disposed above the pump well, wherein a spacing between the plurality of rails is approximately equal to a size of an opening of the pump well.
19. The molten metal agitation apparatus of claim 11 , wherein the lift comprises a cart for lifting the magnetic pump out of the pump well, wherein the cart traverses along a plurality of rails disposed above the pump well to move the magnetic pump away from the furnace.
20. A method, comprising:
positioning a magnetic pump within a pump well of a furnace vessel, the pump well spaced apart from exterior walls of the furnace vessel;
inducing eddy currents in molten metal within the furnace vessel by the magnetic pump;
detecting a breach of the pump well; and
automatically lifting the magnetic pump out of the pump well in response to detecting the breach of the pump well.
21. The method of claim 20 , wherein inducing eddy currents include rotating permanent magnets of the magnetic pump.
22. The method of claim 20 , wherein inducing eddy current include electromagnetically inducing the eddy currents.
23. The method of claim 20 , wherein detecting the breach of the pump well includes generating a signal, and wherein automatically lifting the magnetic pump out of the pump well includes activating a lift system coupled to the magnetic pump in response to receiving the signal.
24. The method of claim 20 , wherein detecting the breach of the pump well includes sensing an elevated temperature within the pump well by a thermocouple.
25. The method of claim 20 , wherein detecting the breach of the pump well includes sensing conductivity in the pump well indicative of a presence of the molten metal.
26. The method of claim 20 , wherein automatically lifting the magnetic pump comprises traversing a cart along a plurality of rails disposed above the pump well to move the magnetic pump away from the furnace.