Pulse saturation oxygen delivery system and method

1. A method for managing oxygen flow to an oxygen mask in a commercial passenger aircraft, comprising:

collecting, from a plurality of sensors operatively connected to and integral with the oxygen mask, blood oxygen saturation measurements of a user of the oxygen mask, wherein the plurality of sensors comprises a first blood oxygen saturation sensor and a second blood oxygen saturation sensor, wherein at least one sensor of the plurality of sensors is disposed upon a strap of the oxygen mask such that the at least one sensor is configured to contact a cheek area of the respective user of the oxygen mask, wherein at least one sensor of the plurality of sensors is disposed upon a strap of the oxygen mask such that the at least one sensor is configured to contact a neck area of the respective user of the oxygen mask, and where at least one sensor of the plurality of sensors is disposed upon an interior surface of the oxygen mask such that the at least one sensor is configured to contact a bridge area of a nose of the user of the oxygen mask;

determining, by the processing circuitry, the adequacy of the first blood oxygen saturation sensor;

collecting, from the second blood oxygen saturation sensor of the oxygen mask, respective blood oxygen saturation measurements, in response to a determination that the first blood oxygen saturation sensor is inadequate;

analyzing, by processing circuitry, the blood oxygen saturation measurements to determine a current oxygen saturation level;

determining, by the processing circuitry, that the current oxygen saturation level is insufficient responsive to the current oxygen saturation level being less than a first threshold;

adjusting, by the processing circuitry, an oxygen flow rate to the oxygen mask to an adjusted oxygen flow rate to compensate for the current oxygen saturation level being less than the first threshold;

after adjusting the oxygen flow rate, continuing to collect, from the plurality of sensors, additional blood oxygen saturation measurements;

analyzing, by the processing circuitry, the additional blood oxygen saturation measurements to determine an updated oxygen saturation level is hazardous to the user responsive to the updated oxygen saturation level being less than a second threshold, the second threshold less than the first threshold; and

triggering, by the processing circuitry, an alert responsive to the updated oxygen saturation level being less than the second threshold.

2. The method of claim 1 , wherein adjusting the oxygen flow rate comprises determining the adjusted oxygen flow rate based on the current oxygen saturation level and an altitude of the aircraft.

3. The method of claim 2 , wherein the oxygen mask is a pilot mask worn by a pilot of the aircraft.

4. The method of claim 2 , wherein the adjusted oxygen flow rate is based further on at least one physiological criteria of the user.

5. The method of claim 4 , wherein the at least one physiological criteria comprises at least one of a pulse of the user and a breathing rate of the user.

6. The method of claim 1 , wherein adjusting the oxygen flow rate comprises determining the adjusted oxygen flow rate based in part upon a rate of change of blood oxygen level in the user monitored over a period of time.

7. The method of claim 1 , wherein triggering the alert comprises lighting at least one visual indicator upon an exterior surface of the oxygen mask.

8. An oxygen delivery system for use in a commercial passenger aircraft, comprising:

at least one oxygen mask comprising a plurality of blood oxygen saturation sensors including a first blood oxygen saturation sensor and a second blood oxygen saturation sensor, wherein at least one sensor of the plurality of sensors is disposed upon a strap of a first oxygen mask of the at least one oxygen mask such that the at least one sensor is configured to contact a cheek area of a respective user of the first oxygen mask, wherein at least one sensor of the plurality of sensors is disposed upon a strap of the first oxygen mask such that the at least one sensor is configured to contact a neck area of the respective user of the first oxygen mask, and where at least one sensor of the plurality of sensors is disposed upon an interior surface of the first oxygen mask such that the at least one sensor is configured to contact a bridge area of a nose of the respective user of the first oxygen mask;

at least one regulator; and

processing circuitry configured to control an oxygen flow rate from the at least one regulator to the at least one oxygen mask;

wherein controlling the flow of oxygen comprises

collecting, from the first blood oxygen saturation sensor of each oxygen mask of the at least one oxygen mask, respective blood oxygen saturation measurements;

determining, by the processing circuitry, the adequacy of the first blood oxygen saturation sensor;

collecting, from the second blood oxygen saturation sensor of each oxygen mask of the at least one oxygen mask, respective blood oxygen saturation measurements, in response to a determination that the first blood oxygen saturation sensor is inadequate;

analyzing, by processing circuitry, the respective blood oxygen saturation measurements corresponding to each mask of the at least one oxygen mask to determine a current oxygen saturation level of a user of the respective oxygen mask;

determining, by the processing circuitry, the current oxygen saturation level of a user of the first oxygen mask of the at least one oxygen mask is insufficient by comparison with a first threshold value or hazardous by comparison with a second threshold value less than the first threshold value; and

adjusting, by the processing circuitry based on the current oxygen saturation level and an altitude of the aircraft, an oxygen flow rate to at least the first oxygen mask to an adjusted oxygen flow rate to compensate for the current oxygen saturation level.

9. The oxygen delivery system of claim 8 , wherein adjusting the oxygen flow rate comprises issuing a control signal to the regulator to deliver an additional fractional amount of oxygen.

10. The oxygen delivery system of claim 8 , wherein collecting the respective blood oxygen saturation measurements comprises;

collecting the respective oxygen saturation for a threshold period of time; and

determining, based upon the respective oxygen saturation measurements, a baseline average oxygen saturation level of the user of the respective oxygen mask.

11. The oxygen delivery system of claim 8 , wherein:

the first oxygen mask is an oral-nasal mask; and

the first blood oxygen saturation sensor of the plurality of blood oxygen saturation sensors of the first oxygen mask is a capnometer configured to monitor carbon dioxide concentrations in gases expired by the user of the first oxygen mask.

12. The oxygen delivery system of claim 8 , wherein determining the adequacy of the first blood oxygen saturation sensor comprises identifying measurements of blood oxygen saturation level at or below a threshold value.

13. A sensor-integrated pilot mask for use by a commercial aircraft pilot comprising:

a visor;

an oronasal cone;

an oxygen supply tube configured to deliver an oxygen flow from an external oxygen source to the oronasal cone of the pilot mask;

an electrical cabling disposed along the oxygen supply tube;

a face seal for sealing the pilot mask against a face of a user, comprising flexible sealing flaps along a left, right, and top of a perimeter of the face seal and a large sealing surface on each side of the pilot mask;

a plurality of sensors, including a first blood oxygen saturation sensor and a second blood oxygen saturation sensor, the first and second oxygen saturation sensors being disposed upon an interior surface of the face seal and configured to remain substantially in contact with the face of the user during wear, wherein the second blood oxygen saturation sensor is configured to collect signals indicative of blood oxygen saturation level in response to a determination that the first blood oxygen saturation sensor is inadequate, and

wherein the plurality of sensors are configured to collect signals indicative of blood oxygen saturation level and to communicate the signals via the cabling, wherein the face seal includes an upper portion configured to seal against a forehead region of the face of the user, at least one sensor of the plurality of sensors is disposed upon the upper portion and configured to contact the forehead region, wherein the face seal includes an oronasal portion configured to seal around a mouth and nose region of the face of the user wherein at least one sensor of the plurality of sensors is disposed upon the oronasal portion and configured to contact a bridge of the nose of the user, wherein at least one sensor of the plurality of sensors is disposed upon a strap of the pilot mask such that the at least one sensor is configured to contact a neck area of the user of the pilot mask.

14. The sensor-integrated pilot mask of claim 13 , further comprising at least one indicator lamp disposed upon an exterior surface of the pilot mask and configured for visibility to a co-pilot to present an alert associated with blood oxygen saturation level, wherein the at least one indicator lamp is configured to illuminate based upon at least one alert signal provided via the cabling.

15. The sensor-integrated pilot mask of claim 14 , further comprising a regulator disposed between the oronasal cone and the oxygen supply tube, wherein a first indicator lamp of the at least one indicator lamp is positioned upon the regulator.

16. The sensor-integrated pilot mask of claim 14 , wherein the plurality of sensors comprises at least one oximeter.