IP Library Granted Patent US 9,909,317
Granted Patent B2
US 9,909,317 · App. 15/193,729 · Granted Mar 6, 2018

Roofing systems and methods

Inventors: Walter Alexander Johnson (Columbus, IN); Joel Evan Hazy (Brighton, CO); Duane Paradis (Highlands Ranch, CO); Christopher J Griffin (Aurora, CO); Raymond C Swann (Prairie Village, KS); Brad C Burdic (Littleton, CO)
Assignee: Johns Manville
E04D3/351B29C44/24B29C44/326B29D99/001B32B5/022B32B5/18B32B5/24B32B7/02B32B27/32B32B27/40B32B27/42E04C2/205E04C2/284E04C2/296E04D3/18E04D3/352E04D3/354B29K2075/00B32B2038/0084B32B2262/101B32B2307/72B32B2419/06Y10T156/10Y10T428/24331Y10T428/24967Y10T428/24992Y10T428/24998Y10T428/249953Y10T428/249987Y10T428/249989
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Quick Facts
Patent No.
US 9,909,317
App. No.
15/193,729
Granted
Mar 6, 2018
Kind
B2
Abstract

According to one aspect, a roofing system comprises a plurality of insulation boards adapted for overlying a roof deck to form a layer of insulation. Each of the plurality of insulation boards has opposing planar surfaces and has a facer on at least one planar surface, and each of the plurality of insulation boards comprises polyisocyanurate foam having a first polyisocyanurate foam density. The roofing system further comprises a plurality of cover boards adapted for overlying the layer of insulation. Each of the plurality of cover boards has opposing planar surfaces and has a facer on at least one planar surface, and each of the plurality of cover boards comprises polyisocyanurate foam having a second polyisocyanurate foam density greater than the first polyisocyanurate foam density. The greater polyisocyanurate foam density provides for a compressive strength to resist deformation.

Claims (10)

1. A roofing system, comprising:

a plurality of insulation boards adapted for overlying a roof deck to form a layer of insulation, each of the plurality of insulation boards having opposing planar surfaces and having a facer on at least one planar surface, and said each of the plurality of insulation boards comprising polyisocyanurate foam having a first polyisocyanurate foam density; and

a plurality of cover boards adapted for overlying the layer of insulation, each of the plurality of cover boards having opposing planar surfaces and having a facer on at least one planar surface, and said each of the plurality of cover boards comprising polyisocyanurate foam having a second polyisocyanurate foam density greater than the first polyisocyanurate foam density, which greater polyisocyanurate foam density provides for a compressive strength to resist deformation.

2. The roofing system of claim 1 , wherein the second polyisocyanurate foam density is between 6 lbs/ft 3 and 25 lbs/ft 3 .

3. The roofing system of claim 1 , wherein the second polyisocyanurate foam density is between 4 lbs/ft 3 and 25 lbs/ft 3 .

4. The roofing system of claim 1 , wherein the first polyisocyanurate foam density is less than 4 lbs/ft 3 .

5. The roofing system of claim 1 , wherein the first polyisocyanurate foam density is between about 1 lbs/ft 3 and about 3 lbs/ft 3 .

6. The roofing system of claim 1 , wherein the facers comprise glass fiber.

7. The roofing system of claim 1 , wherein each of the plurality of cover boards is bonded to a respective one of the plurality of insulation boards to form a roofing panel composite.

8. The roofing system of claim 1 , further comprising a waterproofing membrane adapted for overlying the layer of cover boards.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2016
From: JOHNSON, WALTER ALEXANDER; HAZY, JOEL EVAN; PARADIS, DUANE; SWANN, RAYMOND C; GRIFFIN, CHRISTOPHER J; BURDIC, BRAD C
To: JOHNS MANVILLE
Reel/Frame 039739/0574 →
Continuity (7)
Division 14293004 · Jun 2, 2014
Continuation 13908505 · Jun 3, 2013
Division 13209710 · Aug 15, 2011
Continuation In Part 12703308 · Feb 10, 2010
Continuation 11519042 · Sep 11, 2006
Continuation In Part 10984122 · Nov 9, 2004
Related Publication 20160305126A1 · Oct 20, 2016