Circuit for conduit bender
A conduit bender having a unitary frame is mounted to a wheeled base which provides for transportation of the bender. A braking assembly provides for simplified locking of the wheels to secure the bender in a location. The bender is mounted to the base through a pivoting assembly which allows for bending of conduit in either a horizontal or vertical plane. A circuit is provided for controlling the bending operation. An auto-sensing portion of the circuit receives information regarding the characteristics of the conduit to be bent upon placement of the conduit in the bender. A feedback portion of the circuit is used to provide a precise bending operation.
1. A circuit for controlling the bending operation performed by a bender on a conduit, the circuit comprising:
a microprocessor in communication with a motor used to rotate a shoe about which the conduit is to be bent, wherein the microprocessor is configured to provide a motor control signal to the motor to control the bending operation;
wherein the microprocessor is configured to determine a stop position for rotation of the shoe to achieve the desired bend to the conduit; and
wherein the motor control signal provided to the motor to drive the motor is configured to be ramped down prior to the shoe reaching the stop position to stop rotation of the shoe at the stop position without the use of a mechanical brake.
2. The circuit of claim 1 , further comprising a feedback circuit configured to determine information regarding the bending operation, the feedback circuit comprising:
a current sensing portion in communication with the motor and the microprocessor, wherein the current sensing portion is configured to provide a current consumption signal to the microprocessor, providing a measure of current consumed by the motor;
a voltage sensing portion in communication with the motor and the microprocessor, wherein the voltage sensing portion is configured to provide a voltage level signal to the microprocessor, providing a measure of voltage level of the motor; and
wherein the microprocessor is configured to adjust the motor control signal in response to the current consumption signal and the voltage level signal.
3. The circuit of claim 2 , wherein the microprocessor is configured to calculate the power consumption of the motor and to adjust the motor control signal in the event the power consumer exceeds a predetermined limit.
4. The circuit of claim 2 , wherein the microprocessor is configured to adjust the stop position based upon the current consumption signal and the voltage level signal.
5. The circuit of claim 1 , wherein the motor control signal is a pulse width modulation signal.
6. The circuit of claim 1 , further including an auto-sensing portion operatively coupled to the microprocessor, and configured to provide information to the microprocessor about predetermined characteristics of the conduit to be bent by the shoe.
7. The circuit of claim 6 , wherein the information about the predetermined characteristics provided to the microprocessor enables a determination of a degree to which the shoe is to be rotated to achieve a desired bend in the conduit.
8. The circuit of claim 6 , wherein the motor control signal provided to the motor is based on the predetermined characteristics of the conduit.
9. The circuit of claim 6 , wherein an operator provides information to the microprocessor regarding a desired bend to be made in the conduit.
10. The circuit of claim 6 , wherein the auto-sensing portion includes a conduit size and roller positioning sensor circuit operatively coupled to the microprocessor.
11. The circuit of claim 10 , wherein the conduit size and roller positioning sensor circuit enables the microprocessor to determine a type of the conduit and a size of the conduit to be bent by the shoe, without manual input from an operator.
12. The circuit of claim 6 , wherein the auto-sensing portion includes an absolute encoder fixedly mounted to a portion of the shoe and in electrical communication with the microprocessor, the absolute encoder positioned proximal to a magnet, such that the auto-sensing portion or the microprocessor receives signals from the absolute encoder sufficient to determine an amount by which the shoe rotates.
13. A circuit for controlling the bending operation performed by a bender on a conduit, the circuit comprising:
a microprocessor in operative communication with a motor configured to rotate a shoe about which the conduit is to be bent, the microprocessor providing a motor control signal to the motor to control rotation of the shoe during bending of the conduit;
a feedback circuit operatively coupled to the microprocessor, the feedback circuit permitting the microprocessor to determine a stop position for rotation of the shoe to achieve a desired bend of the conduit; and
wherein the motor control signal provided to the motor to drive the motor ramps down prior to the shoe reaching the stop position to stop rotation of the shoe at the stop position without the use of a mechanical brake.
14. The circuit of claim 13 , further including an auto-sensing portion operatively coupled to the microprocessor, and configured to provide information to the microprocessor about predetermined characteristics of the conduit to be bent by the shoe.
15. The circuit of claim 14 , wherein the information about the predetermined characteristics provided to the microprocessor enables a determination of a degree to which the shoe is to be rotated to achieve a desired bend in the conduit.
16. The circuit of claim 14 , wherein the motor control signal provided to the motor is based on the predetermined characteristics of the conduit.
17. The circuit of claim 13 , wherein an operator provides information to the microprocessor regarding a desired bend to be made in the conduit.
18. The circuit of claim 14 , wherein the auto-sensing portion includes a conduit size and roller positioning sensor circuit operatively coupled to the microprocessor.
19. The circuit of claim 18 , wherein the conduit size and roller positioning sensor circuit enables the microprocessor to determine a type of the conduit and a size of the conduit to be bent by the shoe, without manual input from an operator.
20. The circuit of claim 14 , wherein the auto-sensing portion includes an absolute encoder fixedly mounted to a portion of the shoe and in electrical communication with the microprocessor, the absolute encoder positioned proximal to a magnet, such that the auto-sensing portion or the microprocessor receives signals from the absolute encoder sufficient to determine an amount by which the shoe rotates.
21. A circuit for controlling the bending operation performed by a bender on a conduit, the circuit comprising:
a microprocessor in communication with a motor used to rotate a shoe about which the conduit is to be bent, wherein the microprocessor provides a motor control signal to the motor to control the bending operation;
wherein the microprocessor is configured to determine a stop position for rotation of the shoe to achieve a desired bend to the conduit;
wherein the motor control signal is configured to be ramped down prior to the shoe reaching the stop position to stop rotation of the shoe at the stop position without the use of a mechanical brake;
an auto-sensing portion operatively coupled to the microprocessor and configured to provide information to the microprocessor about predetermined characteristics of the conduit to be bent by the shoe; and
wherein the auto-sensing portion includes an absolute encoder fixedly mounted to a portion of the shoe and in electrical communication with the microprocessor, the absolute encoder positioned proximal to a magnet such that the auto-sensing portion or the microprocessor receives signals from the absolute encoder sufficient to determine an amount by which the shoe rotates.
22. A circuit for controlling the bending operation performed by a bender on a conduit, the circuit comprising:
a microprocessor in operative communication with a motor configured to rotate a shoe about which the conduit is to be bent, the microprocessor providing a motor control signal to the motor to control rotation of the shoe during bending of the conduit;
a feedback circuit operatively coupled to the microprocessor, the feedback circuit permitting the microprocessor to determine a stop position for rotation of the shoe to achieve a desired bend of the conduit;
wherein the motor control signal ramps down prior to the shoe reaching the stop position to stop rotation of the shoe at the stop position without the use of a mechanical brake;
an auto-sensing portion operatively coupled to the microprocessor and configured to provide information to the microprocessor about predetermined characteristics of the conduit to be bent by the shoe; and
wherein the auto-sensing portion includes an absolute encoder fixedly mounted to a portion of the shoe and in electrical communication with the microprocessor, the absolute encoder positioned proximal to a magnet such that the auto-sensing portion or the microprocessor receives signals from the absolute encoder sufficient to determine an amount by which the shoe rotates.